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Bandit Intimidator 12XP - User Manual

Bandit Intimidator 12XP
108 pages
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INTIMIDATOR 12XP
Model No: __________________________
Serial No: __________________________
Engine Make: _______________________
Serial No: __________________________
Clutch Make: ________________________
Model: ___________ S/N _____________
DEALER:
Name: _____________________________
Address: ___________________________
City/State: __________________________
Phone No: __________________________
Delivery Date: _______________________
Copyright 3/19
ATTENTION:
Depending on what replacement parts you are ordering, we will need the following information:
CHIPPER COMPONENTS
Serial Number
Model Number of Chipper
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Model Number
CLUTCH COMPONENTS
Brand
Clutch Serial Number
Clutch Model Number
INTIMIDATOR 12XP
OPERATING & PARTS MANUAL
6750 Millbrook Rd. • Remus, MI 49340 • 1-989-561-2270
MANUFACTURED BY BANDIT INDUSTRIES, INC
PHONE:
(
989
)
561-2270
PHONE:
(
800
)
952-0178 IN USA
FAX:
(
989
)
561-2273 ~ SALES DEPT.
FAX:
(
989
)
561-2962 ~ PARTS/SERVICE
WEBSITE: www.banditchippers.com
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Summary

Operating and Parts Manual

Model Identification and Information

Details for the INTIMIDATOR™ 12XP model and required information for parts.

Safety First: Accident Prevention

Preventing Brush Chipper Accidents

Emphasizes accident prevention through training and policy enforcement.

Safety Rules and Instructions

Understanding Safety Guidelines

Guidance on operating safely and understanding hazards associated with brush chippers.

Safe Operation: Infeed Hopper

Infeed Hopper Safety Precautions

Strict warnings against reaching into the infeed hopper to prevent severe injury.

Chipper Safety Features

Infeed Pan Extension and Push Paddle

Safety features: infeed pan extension and wooden push paddle.

Advanced Safety Mechanisms

Hood Security Features

Spring lock for hood pin and engine disable plug for safety.

Critical Safety Systems

Last Chance Stop and Hood Lock Pin

Emergency stop cable and hood lock pin for operator safety.

Control and Safety Accessories

Feed Control Bar and Rope Shear

Operation of feed control bar and rope/line shear bar accessory.

Component Safety Warnings

Hood Hinge, Rest, and Chipper Knives

Warnings regarding hood components and the importance of sharp chipper knives.

Chipper Unplugging Procedure

Steps for Unplugging a Jammed Chipper

Detailed steps for safely unplugging a jammed chipper.

Operator Safety and Machine Features

Personal Protective Equipment (PPE) and Visibility

Essential PPE and reflective tape for operator and machine visibility.

CE Feed Stop Bar Function

Safety feature for CE-compliant machines to stop feedwheels.

Manuals and Decals

Operator Manuals and Warning Decals

Importance of operator manuals and maintaining warning decals.

Training and Continuous Safety

Importance of Training and Safety Videos

Stresses the necessity of training, safety videos, and continuous safety efforts.

Machine Identification

Serial Number Locations

Visual guide to identifying serial and work order numbers on the machine.

Introduction and Safety Definitions

Manual Purpose and Safety Considerations

Explains the manual's purpose and the operator's responsibility for safe operation.

Safety Signal Word Definitions

Defines DANGER, WARNING, CAUTION, and NOTICE signal words used in the manual.

General Safety Procedures

Pre-Operation Checks and PPE

Essential checks before starting and required Personal Protective Equipment.

Critical Safety Warnings

Discharge, Infeed, and Operation Safety

Warnings for discharge, infeed, and general machine operation safety.

Operational Hazard Warnings

Hydraulic, Knife, Drum, and Winch Safety

Warnings about hydraulic leaks, knives, drums, and winch operation hazards.

Maintenance and System Safety

Maintenance Safety and Last Chance Stop

Safety for maintenance tasks and the Last Chance Stop system.

Equipment Specifications

Machine Dimensions and Capacities

Provides key physical specifications like length, width, fuel, and fluid capacities.

Decals and Labels

Decal Care and Placement

Guidance on decal placement, care, and replacement for safety.

Safety Symbols: Hazard Identification

Symbols for Hazardous Materials and Fluids

Explains symbols related to oil leaks, flammable liquids, and explosion hazards.

Safety Symbols: Operational Hazards

Symbols for Moving Parts and Pinch Points

Illustrates warnings for moving parts, amputation hazards, and pinch points.

Safety Symbols: Critical Warnings

Symbols for Feedwheel, Discharge, and PPE

Symbols warning about feedwheel dangers, discharge hazards, and required PPE.

Decal Placement Guide

General Decal Locations on Machine

Diagrams showing general locations of various decals on the machine.

Decal Identification and Details

List of Decals and Descriptions

Comprehensive list of decals with their part numbers and descriptions.

Decals and Maintenance Checklist

Examples of Key Safety Decals

Visual examples of important safety and instructional decals.

Basic Maintenance Checklist

A checklist for daily, weekly, and monthly maintenance tasks.

Machine Operation Overview

Machine Orientation Reference

Diagram showing key machine sides and ends for reference.

Machine Controls and Components

Location of Controls and Components

Identifies the location of various controls and components on the machine.

Operating Control Procedures

Feedwheel Controls and Yoke Lift Operation

Explains the operation of feedwheel controls and the yoke lift system.

Engine and Drum Housing Systems

Hood Engine Disable Plug and Air Vents

Operation of the hood disable plug and adjustment of drum housing air vents.

Engine Controls and Operation

Typical Engine Controls and Warning Lights

Details on ignition, throttle, choke, and warning lights for typical engines.

Winch Operating Procedures

Winch Operation Safety and Hazards

Warnings and precautions for operating the winch safely with the chipper.

Dynamic Winch Operation

Dynamic Winch Operating Procedure

Step-by-step guide for operating the dynamic winch system.

Machine Setup and Operation

Setup, Startup, and Safe Operation

Procedures for setup, startup, and safe operation of the chipper.

Machine Operation Details

Feeding Diagram and Operator Travel Path

Illustrates the correct feeding path and operator movement during operation.

Shutdown and Autofeed Settings

Machine Shutdown and Autofeed Settings

Steps for safely shutting down the chipper and autofeed settings.

Transportation Procedures

Pre-Transport Machine Checks

Essential steps to complete before transporting the machine.

Maintenance Overview

Machine Orientation for Maintenance

Diagram showing key machine sides for maintenance reference.

Maintenance Schedule and Tasks

Scheduled Maintenance Checks (Daily to Yearly)

Lists maintenance checks required daily, weekly, monthly, and yearly.

Component Torque Specifications

Bolt Torque Chart for Key Components

Provides torque specifications for various bolts used on the machine.

Daily Maintenance Tasks

Checks for Decals, Guards, Fluids, and Components

Daily inspection of decals, guards, fluids, loose parts, and drum.

Daily Start-Up Maintenance

Lubrication, Cleaning, and Inspection Tasks

Procedures for greasing bearings, cleaning screens, and checking PPE.

Scheduled Maintenance Intervals

Weekly, Monthly, and Quarterly Maintenance

Tasks for weekly, monthly, and 3-month maintenance intervals.

Yearly Maintenance Tasks

Maintenance tasks to be performed yearly, including oil and screen changes.

Care and Tire Maintenance

Paint Care and Tire Wear Diagnostics

Steps to maintain paint and diagnose tire wear issues.

Chipper Drum and Knife Maintenance

Troubleshooting Chipper Problems and Knife Saver Kit

Common chipper problems and solutions, plus Knife Saver kit usage.

Chipper Knife Sharpening

Knife Sharpening Techniques and Guidelines

Proper methods and guidelines for sharpening chipper knives.

Chipper Knife Changing Procedure

Safety and Steps for Knife Replacement

Safety precautions and step-by-step guide for replacing chipper knives.

Anvil Adjustment and Clearance

Checking and Adjusting Anvil to Knife Clearance

Procedure for checking and adjusting the anvil to knife clearance.

Anvil Adjustment Details

Anvil Adjustment Component Views

Visuals of the anvil adjustment mechanism and related parts.

Line Shear Maintenance

Line Shear Clearance and Counter Knife Replacement

Checking line shear clearance and replacing counter knife.

Belt Tensioning Procedures

General Rules and Drive Belt Adjustment

General guidelines and specific procedures for adjusting drive belts.

Belt Tensioning Details

Sheave Alignment and Tension Gauges

Visuals for checking sheave alignment and using belt tension gauges.

Coupler and Feedwheel Motor Service

Installing and Removing Couplers and Motors

Tools and steps for installing and removing J.B. couplers and tapered feedwheel motors.

Feedwheel Bearing Service

Installing Grip Tight and Set Screw Bearings

Steps for installing Grip Tight and set screw feedwheel bearings.

Drum Head Bearing Maintenance

Yearly Drum Head Bearing Service Procedure

Detailed steps for yearly service and relubrication of drum head bearings.

Drum Head Bearing Relubrication

Bearing Relube Procedure Flowchart

Visual flowchart outlining the bearing relubrication process.

Easy Climb Feed System Adjustment

Adjusting Spring Tension on Easy Climb System

Guide to adjusting spring tension for different brush types.

Hydraulic System Information

Hydraulic Leak and Pressure Precautions

Warnings and safety instructions regarding hydraulic leaks and pressure.

Hydraulic System Operation and Maintenance

Guidelines for operating and maintaining the hydraulic system.

Hydraulic Fluid Specifications

Required Hydraulic Fluid Specs and Viscosity

Details on required hydraulic fluid specifications and viscosity.

Hydraulic System Performance Settings

Typical Relief Pressure and Flow Settings

Standard relief pressure and flow settings for the hydraulic system.

Hydraulic System Troubleshooting

Common Hydraulic System Problems and Solutions

Troubleshooting guide for common issues with the hydraulic system.

Replacement Parts Section

Information Needed for Ordering Parts

Details on information required when ordering replacement parts.

Machine Orientation for Parts Reference

Diagram showing machine orientation for identifying parts.

Infeed Hopper Assembly Parts

Diagram of Infeed Hopper Components

Exploded view diagram of the infeed hopper assembly.

Infeed Hopper Assembly Parts List

Part Numbers for Infeed Hopper Components

List of part numbers and descriptions for infeed hopper components.

Yoke Assembly Parts

Diagram of Yoke Assembly Components

Exploded view diagram of the yoke assembly.

Yoke Assembly Parts List

Part Numbers for Yoke Assembly Components

List of part numbers and descriptions for yoke assembly components.

Drum Assembly Parts

Diagram of Drum Assembly Components

Exploded view diagram of the drum assembly.

Drum Assembly Parts List

Part Numbers for Drum Assembly Components

List of part numbers and descriptions for drum assembly components.

Chipper Knife and Hardware

Knife Hardware and Knife Saver Kit

Parts for chipper knives, hardware, and the Knife Saver Kit.

Anvil Hardware

Anvil Hardware Parts and Diagram

Diagram and list of parts for anvil hardware.

Swivel Discharge Assembly

Diagram of Swivel Discharge Components

Exploded view diagram of the height adjustable swivel discharge.

Swivel Discharge Assembly Parts List

Part Numbers for Swivel Discharge Components

List of part numbers and descriptions for swivel discharge components.

Hydraulic and Fuel Tank Assembly

Diagram of Tank Assembly Components

Exploded view diagram of the hydraulic and fuel tank assembly.

Hydraulic and Fuel Tank Assembly Parts List

Part Numbers for Tank Assembly Components

List of part numbers for hydraulic and fuel tank assembly components.

Service Record

Maintenance and Service Log

A log to record maintenance dates, descriptions, and amounts.

Bandit Controls - CE

Hand Fed Bandit Controls Overview

Introduction to Bandit control systems for hand-fed chippers.

Bandit Control Panel Operation

Control Panel Layout and Starting Procedure

Explains the control panel layout, key switch, and starting sequence.

Control Panel Display Functions

Main Page Display Information

Details on the main display screen, including fuel, DEF, and operating mode.

Bandit Control Modes

Mode Page Operation (Fuel Saver, Bypass)

How to operate in Fuel Saver mode or bypass AutoFeed.

Bandit Control System Inputs (Maint1)

MAINT1 Inputs Overview

Explanation of MAINT1 inputs related to engine, E-Stop, and throttle switches.

Bandit Control System Outputs (Maint1)

MAINT1 Outputs Overview

Explanation of MAINT1 outputs for engine run and chip time.

Bandit Control System Inputs (Maint2)

MAINT2 Inputs for Joystick and Switches

Details on joystick inputs and various switch functions like Stop Cable, Winch, Pan Down, Stop Bar.

Bandit Control System Outputs (Maint3)

MAINT3 Outputs for Yoke and Feed Wheels

Explains MAINT3 outputs for Yoke Disable, Feed FWD/REV, Winch, and Yoke Up/Dn.

Radio Control Functions

MAINT 4 Radio Inputs and Mode Functions

Status of radio buttons and how to operate the machine using radio mode.

Bandit Control System Safety Switches

Stop Cable, Feed Stop, and Winch Switches

Explains the function of stop cable, feed stop, and winch on/off switches.

Bandit Control System Setup

Setup Page Parameters and Navigation

Guide to navigating the setup page and adjusting parameters like FuelSave Time.

Bandit Control System Setup Details

AutoFeed Engine Speed Settings

Explanation of AutoFeed settings related to engine RPM.

Bandit Control System Fuel Saver

Fuel Saver Mode Operation and Settings

How Fuel Saver mode works and its settings for throttling down.

Feed Assist and Winch Operation

Push Button Feed Assist and Winch Control

How push button feed assist works with the manual winch.

Electric Winch and Feed Assist

Electric Feed Assist and Winch Operation

Operation of electric feed assist with the electric winch.

Bandit Control Panel Menus

Popup Menu Options and Navigation

How to access and use the popup menu for various options.

Bandit Control Display Settings

Display Menu Adjustments (Brightness, Contrast)

How to adjust display settings like brightness and contrast.

Bandit Control DPF Options

DPF Regen Mode and Options

Managing DPF regeneration modes and options.

Bandit Control Faults and Diagnostics

Viewing Faults and Diagnostic Messages

How to view active and stored faults and diagnostic messages.

Bandit Control Diagnostic Indicators

Understanding LED Indicators for Warnings and Stops

Explains the meaning of Amber (Warning) and Red (Stop) LEDs.

Bandit Control Service Reminders

Managing Service Reminders for Engine Maintenance

How to view and adjust service reminders for engine maintenance.

Bandit Control Other Engine Parameters

Monitoring Other Engine Parameters

How to view additional engine parameters monitored by the system.

Bandit Control System Configuration

Bump Bar Option and Factory Settings

Information on the Bump Bar option and accessing factory settings.

Bandit Control Programming Notes

Program Notes and Input Overrides

Notes on program logic, like throttle down input overriding throttle up.

Bandit Control Document Revisions

Revision History and Notes

Records of document changes and specific notes on features.

Bandit Intimidator 12XP Specifications

General IconGeneral
BrandBandit
ModelIntimidator 12XP
CategoryChippers/Shredders
LanguageEnglish

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