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Banner ES-FA-9AA User Manual

Banner ES-FA-9AA
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Instruction Manual
Original Instructions
Monitors emergency stop devices, such as palm buttons and rope/cable pulls,
and positive-opening safety switches used for guard/gate interlocking
The safety inputs can monitor:
A +24 V dc source switched by hard/relay contacts in single-channel
hookup, or
Hard/relay contacts in a dual-channel hookup using terminals S11-
S12 and S21-S22
The ES-FA-9AA has three normally open output switching channels for
connection to control-reliable power interrupt circuits
The ES-FA-11AA has two normally open output switching channels for
connection to control-reliable power interrupt circuits and one normally
closed auxiliary output channel
Automatic reset or monitored manual reset
Design complies with standards ANSI B11.19, UL991, ISO 13850 (EN418),
and ISO 13849-1 (EN954-1) (Safety Category 4)
For use in functional stop category 0 applications per ANSI NFPA 79 and IEC/
EN60204-1
6 or 7 amp safety output contacts, depending on model
Plug-in terminal blocks
24 V ac/dc operation
Models
Models
Supply Voltage Outputs Output Contact Rating
ES-FA-9AA
24 V ac/dc
3 Normally Open (NO) 6 A
ES-FA-11AA 2 Normally Open and 1 Normally Closed (NC) 7 A
WARNING: Not a Stand-Alone Safeguarding Device
This Banner device is not a stand-alone point-of-operation guarding device, as defined by
OSHA regulations. It is necessary to install point-of-operation guarding devices, such as safety light
screens and/or hard guards, to protect personnel from hazardous machinery. Failure to install point-
of-operation guards on hazardous machinery can result in a dangerous condition which could
lead to serious injury or death.
Important: Read this First
The user is responsible for satisfying all local, state, and national laws, rules, codes, and regulations relating to
the use of this product and its application. Banner Engineering Corp. has made every effort to provide complete
application, installation, operation, and maintenance instructions. Please contact a Banner Applications Engineer with any
questions regarding this product.
The user is responsible for making sure that all machine operators, maintenance personnel, electricians, and
supervisors are thoroughly familiar with and understand all instructions regarding the installation, maintenance, and use of
this product, and with the machinery it controls. The user and any personnel involved with the installation and use of this
product must be thoroughly familiar with all applicable standards, some of which are listed within the specifications.
Banner Engineering Corp. makes no claim regarding a specific recommendation of any organization, the accuracy or
effectiveness of any information provided, or the appropriateness of the provided information for a specific application.
Applicable U.S. Standards
ANSI B11 Standards for Machine Tools Safety
Contact: Safety Director, AMT – The Association for Manufacturing Technology, 7901 Westpark Drive, McLean, VA 22102,
Tel.: 703-893-2900
ES-FA-9AA and ES-FA-11AA E-Stop Safety
Module
Original Document
60606 Rev. G
12 August 2016
60606
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Banner ES-FA-9AA Specifications

General IconGeneral
BrandBanner
ModelES-FA-9AA
CategorySecurity Sensors
LanguageEnglish

Summary

Instruction Manual

Original Instructions

Introduction to the manual's content and purpose.

Safety Warning: Not a Stand-Alone Safeguarding Device

Device is not a complete guarding solution and requires additional protection.

Important: Read this First

User responsibilities and preliminary reading advice for safe operation.

Applicable U.S. Standards

Lists relevant safety standards for U.S. applications.

Applicable International Standards

Overview

WARNING: Risk Assessment

Emphasizes the need for a risk assessment for safety circuit integrity.

Safety Circuit Integrity and ISO 13849-1 (EN954-1) Safety Circuit Principles

Safety Circuit Integrity Levels

Discusses safety circuit integrity categories like B, 1, 2, 3, 4.

Fault Exclusion

Monitoring of Safety Devices

Emergency Stop Push Buttons and Rope/Cable Pull Switches

Interlocked Guards (Gates)

Mechanical Installation

Heat Dissipation Considerations

Advice on managing heat build-up for optimal operation.

Electrical Installation

WARNING: Shock Hazard and Hazardous Energy

Critical safety warning about electrical hazards during installation.

Safety Input Device Hookup Options

Connection of Multiple Switches

WARNING: Multiple Switching Devices

Crucial warning about connecting multiple devices in series, not parallel.

Connection of Safety Switches

Connection of Reset Switch

WARNING: Reset Switch Location

Specifies safe placement requirements for reset switches.

Automatic Reset Mode

WARNING: Reset Routine Required

Stresses the importance of a reset routine after clearing a stop condition.

Wiring

Figure 4. Dual-Channel E-Stop Applications

Wiring diagram for dual-channel configurations.

Figure 5. Single-Channel E-Stop Applications

Wiring diagram for single-channel configurations.

Connection to the Machine to be Controlled

External Device Monitoring

Overvoltage Category II and III Installations (EN 50178 and IEC 60664-1)

Auxiliary Monitor Contact (Model ES-FA-11AA Only)

WARNING: Interfacing MSCs

Critical warning about interfacing MSCs with the module.

WARNING: Wiring of Arc Suppressors

Crucial warning about the correct placement of arc suppressors.

Figure 6. Machine Control Circuit Connections

Initial Checkout Procedures

CAUTION: Disconnect Power Prior to Checkout

Safety caution before starting checkout procedures.

WARNING: Multiple Safety Devices

Warning about testing multiple safety devices individually.

Periodic Checkout Procedure

Repairs

Important: If instructed to return the device

Important note regarding return shipping of the device.

CAUTION: Abuse of Module After Failure

Warning against physical impact on a failed module.

Specifications

Output Configuration

Dimensions

Figure 7. Product Label Model ES-FA-9AA Shown

EU Declaration of Conformity (DoC)

Banner Engineering Corp. Limited Warranty

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