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Banner SX5 User Manual

Banner SX5
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SX5 Safety Laser Scanner
Instruction Manual
Original Instructions
208913 Rev. A
29 November 2018
©
Banner Engineering Corp. All rights reserved
208913

Table of Contents

Questions and Answers:

Banner SX5 Specifications

General IconGeneral
BrandBanner
ModelSX5
CategorySecurity Sensors
LanguageEnglish

Summary

1 About This Document

1.1 Important... Read This Before Proceeding!

Crucial instructions for safe installation and operation.

1.2 Use of Warnings and Cautions

Explains the meaning of warning and caution symbols used in the manual.

2 Product Overview

2.1 Scanner Limitations

Outlines environmental, industrial, and operational limitations for the scanner.

2.3 Appropriate Applications and Limitations

Provides guidance on suitable applications and critical limitations for using the SX5.

3 Install Your Scanner

3.1 Safety Zone (SZ) and Warning Zone (WZ) Considerations

Discusses critical factors for defining effective Safety and Warning Zones.

3.2 Mechanical Installation Considerations

Outlines factors influencing the mechanical installation of the SX5 scanner.

3.3 Positioning Horizontal Safety Zones for Stationary Applications

Guides on positioning horizontal safety zones based on height and resolution.

3.4 Minimum Safety (Separation) Distance for Stationary Applications

Details how to calculate the minimum safety distance for stationary applications.

3.5 Minimum Safety (Separation) Distance Formula

Provides formulas for calculating safety distances in US and European applications.

3.6 Reducing or Eliminating Pass-Through Hazards

Offers solutions to mitigate or eliminate pass-through hazards in applications.

3.9 Mobile Applications

Covers safety considerations for installing the SX5 on mobile vehicles and AGVs.

3.10 Mounting Your Scanner for Mobile Applications

Guides on mounting the SX5 scanner for mobile applications, considering vehicle contours and height.

4 Electrical Connections

4.1 Routing Cordsets

Provides guidance on routing cordsets and cables for the SX5.

4.2 Initial Electrical Connections

Details the initial steps for making electrical connections to the SX5.

4.3 Electrical Connections to the Guarded Machine

Explains how to make electrical connections between the SX5 and the guarded machine.

4.3.1 Connecting the OSSD Outputs

Describes how to connect the Output Signal Switching Device (OSSD) outputs.

4.3.2 Connecting the FSD Interfacing

Details connecting Final Switching Devices (FSDs) and understanding protective stop circuits.

4.3.3 Machine Primary Control Elements and External Device Monitoring

Explains Machine Primary Control Elements (MPCEs) and External Device Monitoring (EDM).

4.3.7 Wiring Diagrams

Illustrates various wiring diagrams for connecting the SX5.

5 Initial Checkout

5.1 Apply Initial Power and Configure the Scanner

Guides on applying power and configuring the scanner before initial checkout.

5.3 Perform a Trip Test

Details how to perform a trip test to verify the Safety and Warning Zones.

6 Configuration Instructions

6.1 System Configuration Settings

Covers initial system configuration settings for the SX5 scanner.

6.2 Muting Functions

Introduces muting functions, their purpose, and design requirements.

6.3 Install the SX5soft Software

Step-by-step guide for installing the SX5soft configuration software.

6.5 Using the Software

Guidance on using the SX5soft software for device installation and configuration.

6.5.1 Output Configuration

Details how to configure the output functions (OSSD, Warning, Muting).

6.5.2 Zone Set

Explains the concept of Zone Sets and how to configure them.

6.5.3 Input Configuration

Covers configuration of scanner input functions like Restart Mode and Muting.

6.5.4 Detection Configuration

Defines Safety Zone and Warning Zone parameters like response time and resolution.

6.5.5 Create or Edit Safety and Warning Zones

Tools for drawing and editing Safety and Warning Zones graphically.

6.5.9 Validate and Accept the Configuration

Validating and accepting the scanner configuration after testing.

6.5.10 Monitor the Scanner

Using the monitoring function to verify scanner operation and zone design.

6.7 Change the Password

Procedure for changing the scanner's password.

6.8 Reset the Password

Steps to reset a forgotten or lost password for the scanner.

6.9 Configure a Static IP Address

How to configure a static IP address for scanner network connection.

7 Operating Instructions

7.1 Status Indicators

Explains the status LEDs and their meanings for scanner diagnostics.

7.3 Resetting the System

Procedures for resetting the system using an external switch.

8 Checkout Procedures

8.1 Periodic Checkout Requirements

Outlines the need for periodic checkout and recording of results.

8.2 Schedule of Checkouts

Provides a schedule for different checkout procedures (Trip Test, Commissioning, Daily, Semi-Annual).

8.3 Perform a Commissioning Checkout

Steps for performing a commissioning checkout after installation or changes.

8.4 Daily Checkout Procedure

Procedure for performing daily checkouts of the SX5 system.

8.5 Semi-Annual Checkout Procedure

Procedure for performing semi-annual checkouts of the SX5 system.

9 Troubleshooting

9.1 Initial Troubleshooting Steps

Initial steps to take when encountering an error with the SX5.

9.2 Troubleshooting Lockout Conditions

How to troubleshoot and recover from lockout conditions.

9.3 Display Icons

Explains the meaning of various display icons for status and errors.

9.4 Diagnostic Notes, Warnings, and Errors

Lists and explains diagnostic codes, warnings, and errors.

9.5 Safety

Critical safety warnings and precautions related to device operation.

9.6 Check for Sources of Electrical and Optical Noise

Procedures for identifying and mitigating electrical and optical noise issues.

10 Accessories

10.1 Cordsets

Lists available cordsets for connecting the SX5.

10.2 Brackets

Details available mounting brackets for the SX5.

10.3 Other Accessories

Lists other accessories for the SX5, like cleaning kits.

10.4 Universal (Input) Safety Modules

Information on universal safety modules compatible with the SX5.

10.5 Safety Controllers

Overview of safety controllers for use with the SX5.

10.6 Interface Modules

Details interface modules for the SX5 system.

10.7 Contactors

Lists contactors required for SX5 system monitoring.

11 Product Support and Maintenance

11.1 Update the Firmware

Instructions for updating the scanner's firmware.

11.3 Cleaning the Screens

Procedures for cleaning the scanner's front and scatter screens.

11.4 Replace Your Scanner

Steps for replacing an SX5 scanner with a new unit.

11.6 Contact Us

Contact information for Banner Engineering technical support.

12 Standards and Regulations

12.1 Applicable U.S. Standards

Lists relevant U.S. standards for machinery safety and safeguarding.

12.2 Applicable OSHA Regulations

Lists applicable OSHA regulations related to machine guarding.

12.3 International/European Standards

Lists relevant international and European standards for machinery safety.

13 Glossary

ANSI (American National Standards Institute)

Definition of the American National Standards Institute.

Auto Start/Restart (Trip) Condition

Definition of the Auto Start/Restart (Trip) condition.

Control Reliability

Definition of control reliability in safety systems.

Designated Person

Definition of a Designated Person for safety procedures.

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