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Banner SX5-B User Manual

Banner SX5-B
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SX Safety Laser Scanner
Instruction Manual
Original Instructions
208913 Rev. B
5 February 2021
©
Banner Engineering Corp. All rights reserved
208913

Table of Contents

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Banner SX5-B Specifications

General IconGeneral
BrandBanner
ModelSX5-B
CategoryScanner
LanguageEnglish

Summary

About This Document

Important Safety Information

Crucial instructions to read before proceeding with installation and operation.

Use of Warnings and Cautions

Defines signal words and alert symbols for safe use of the laser scanner.

EU Declaration of Conformity

Declares conformity with EU directives and essential health and safety requirements.

Product Overview

SX Series Laser Scanner Models

Details available SX Series Safety Laser Scanner models and their specifications.

Scanner Features

Highlights key features of the SX Series Safety Laser Scanner.

Scanner Limitations

Outlines environmental and operational limitations for the SX Series Scanner.

Product Specification Label

Describes the information found on the product identification plate.

Documents List

Lists all documents related to the SX Series Safety Laser Scanner application.

Appropriate Applications and Limitations

Guidance on suitable applications and restrictions for the SX Series Safety Laser Scanner.

Control Reliability and Self-Checking

Explains the redundant microprocessors and self-checking system for safety.

Application Checklist

Checklist to ensure proper application setup and risk assessment for the scanner.

Sample Applications

Provides examples of typical applications for the SX Series Safety Laser Scanner.

Applications with Master and Remote Scanners

Details on using multiple scanners in a master/remote configuration for extended coverage.

Operating Features

Overview of configurable functions and features of the SX Series Safety Laser Scanner.

Memory Device for Master Models

Information on the removable memory device used for scanner configuration backup.

Reference Points (Surface) Monitoring

Explains the function of reference points for preventing misalignment and manipulation.

Passwords

Details on password protection for configuration and safety settings.

Laser Safety (Class 1)

Information on the Class 1 laser safety classification of the SX Series Safety Laser Scanner.

Software Overview

Introduction to the SX scanner configuration software and its capabilities.

System Requirements

Minimum requirements for the PC used with the SX configuration software.

Safety and Warning Zones

Explanation of how to define and use Safety and Warning Zones in the software.

Monitored Space Display

Describes the real-time display of monitored areas and objects within the software.

Security Protocol

Defines requirements for Designated and Qualified Persons performing tasks.

General Safety Information

Provides essential safety guidelines for installation and operation.

Specifications

Detailed technical specifications for the SX Series Safety Laser Scanner.

Dimensions

Provides mechanical dimensions for stand-alone, master, and remote scanner models.

Install Your Scanner

Safety Zone (SZ) and Warning Zone (WZ) Considerations

Key considerations for defining and implementing Safety and Warning Zones.

Mechanical Installation Considerations

Factors influencing the mechanical installation of the SX scanner.

Unmonitored Areas

Addresses areas not covered by the scanner's sensing field and how to manage them.

Adjacent SXs

Guidance on avoiding optical interference between adjacent scanners.

Light Interference

How to mitigate interference from ambient light sources.

Highly Reflective Backgrounds

Recommendations for handling highly reflective backgrounds.

Anti-Tamper Function

Monitors for tampering and forces a stop condition if detected.

Limited Detection Capability Zone

Explains the zone with limited detection capability for low-reflectance objects.

Dust Filtering

Sets sensitivity to airborne particles, affecting the minimum safety distance.

Anti-Interference Coding

Minimizes interference among scanners by selecting different emission modes.

Master and Remote Configurations

Details on configuring master scanners with multiple remote scanners.

Shut-Off Functionality

Enables energy saving by deactivating scanner functions when idle.

Positioning Horizontal Safety Zones

Guidelines for positioning horizontal safety zones above the floor.

Minimum Safety (Separation) Distance

Calculates the minimum safe distance for stationary applications.

Minimum Safety (Separation) Distance Formula

Provides formulas for calculating safety distance based on various factors.

Reducing or Eliminating Pass-Through Hazards

Methods to prevent personnel from accessing hazards without detection.

Reset Switch Location

Guidelines for the proper placement of reset switches.

Supplemental Safeguarding

Describes additional guarding methods to ensure complete hazard coverage.

Mobile Applications

Guidance for using the scanner in mobile vehicle applications.

Safety Zone Area - Length and Width

Determines the length and width of the safety zone for mobile applications.

Minimum Distance D (Safety Zone Length)

Calculates the minimum safety zone length for mobile applications.

Additional Distance Factors (Z) for Mobile

Explains additional distance factors specific to mobile applications.

Mounting System Components

Overview of components and considerations for mounting the scanner system.

Mounting Your Scanner for Mobile Applications

Instructions for mounting the scanner on mobile vehicles.

Mounting the Scanner Directly to a Surface

Details on directly mounting the scanner to a flat surface.

Mounting the Protection Bracket

Instructions for installing the optional protection bracket.

Mounting the Angle Adjustment Brackets

Steps for mounting and adjusting the pitch and roll angle brackets.

Mounting the Scanner and Adjusting the Angle

Procedure for mounting and adjusting the scanner's pitch angle.

Adjusting the Roll Angle

Procedure for adjusting the scanner's roll angle using the adjustment bracket.

Scanner Mounting Safety Information

Safety precautions related to scanner mounting and compatibility.

Mounting and Unmounting the Removable Memory

Instructions for accessing and connecting the removable memory device.

Electrical Connections

Routing Cordsets

Guidelines for routing scanner cables and connections to avoid noise.

Initial Electrical Connections

Steps for making initial power and connection setup for the scanner.

Electrical Connections to the Guarded Machine

Detailed instructions for connecting the scanner to the guarded machine.

Connecting the OSSD Outputs

Procedure for connecting Output Signal Switching Devices (OSSDs) to the machine control.

Connecting the FSD Interfacing

How to interface Final Switching Devices (FSDs) for protective stop circuits.

Machine Primary Control Elements and External Device Monitoring

Understanding MPCEs and implementing External Device Monitoring (EDM).

Warning (Auxiliary) Output

Configuration and function of the warning auxiliary output.

Preparing for System Operation

Steps to prepare the system for operation after initial checkout.

Wiring Diagrams

Visual wiring diagrams for various scanner models and connections.

Machine Interface Connections for Stand-alone Models

Wiring details for the 4-pin and 8-pin connectors of stand-alone models.

Machine Interface Connections for Master Models (8-pin)

Wiring details for the 8-pin connector on Master models.

Machine Interface Connections for Master (12-pin)

Wiring details for the 12-pin connector on Master models.

Wiring Diagrams for the 12-pin Models

General wiring diagrams for 12-pin models to safety controllers and interface modules.

Machine Interface Connections for Master (17-pin and 17+8-pin)

Wiring details for the 17-pin and 17+8-pin connectors on Master models.

Remote Scanner Connections (8-pin)

Instructions for connecting remote scanners to the master unit.

Power Supply and PC Connections

Guidelines for connecting the scanner's power supply and PC.

Initial Checkout

Apply Initial Power and Configure the SX Scanner System

Procedure for applying power and configuring the scanner system.

Verify the Optical Field (Initial Verification)

Steps to verify the optical field and scanner status indications.

Perform a Trip Test

Procedure to verify the Safety and Warning Zone fields by testing intrusions.

Configuration Instructions

System Configuration Settings

User-configurable settings for the SX scanner to meet application requirements.

Response Time and Scan Cycle Setting

Configuring the scanner's response time and scan cycle.

Automatic or Manual Start/Restart

Selecting between automatic or manual restart modes for the scanner.

Muting Functions

Configuration and use of muting functions to suspend safeguarding.

Mute Devices

Requirements and types of devices used to trigger the muting function.

Mute Device Requirements

Specifies the minimum requirements for mute devices.

Examples of Muting Sensors and Switches

Illustrates different types of sensors and switches for muting.

Mute Enable (ME)

Function to control the state of a mute condition.

Mute Lamp Output

Configuring an output signal to indicate when the scanner is muted.

Mute Time Limit (Backdoor Timer)

Sets the maximum duration allowed for muting to occur.

Mute-Dependent Override

Manual interruption of safeguard function to clear obstructions.

Muting Function T (X) (Bidirectional) or L (Unidirectional) Selection

Selection of muting configuration for bidirectional or unidirectional movement.

Encoder Functions

Utilizing encoder inputs for dynamic applications like AGVs.

Install the Configuration Software

Step-by-step guide for installing the SX scanner configuration software.

Software Interface

Overview of the SX scanner software interface and its components.

Main Menu

Description of the main menu options within the software.

Toolbar

Explanation of the buttons and functions available in the software toolbar.

Status Bar

Information displayed in the status bar regarding scanner connection.

Task Selection

Lists available tasks for scanner configuration and monitoring.

Using the Software

Guidance on using the software for creating and managing configurations.

Output Configuration

Configuring output functions such as OSSD, Warning, Muting, and Alarm.

Zone Set Configuration

Defining combinations of Safety and Warning Zones for application switching.

Input Configuration

Configuring input parameters for the scanner's functions.

Detection Configuration

Setting parameters for Safety Zone and Warning Zone detection.

Create or Edit Safety and Warning Zones

Tools for drawing and managing Safety and Warning Zones graphically.

Special Editing and Display Functions

Functions for editing zone shapes and customizing the display view.

Use Live Monitoring to Assign Safety and Warning Zones

Using live monitoring to define and assign Safety and Warning Zones.

Protect a Vertical Area (Reference Points)

Using reference points to ensure correct scanner mounting and alignment.

Select and Visualize Areas on the Graph

Managing and visualizing Safety, Warning, and Reference Point areas on the graph.

Connect a Scanner to a PC (Discover the Scanner)

Procedure to discover and connect the scanner to a PC via network.

Validate and Accept the Configuration

Steps to validate, accept, or reject the scanner configuration.

Monitor the Scanner

Using the monitoring function to check scanner status and operation.

Save a Configuration File

Instructions for saving the current scanner configuration to a file.

Edit an Existing Configuration

Steps to edit existing configurations from a file or a connected scanner.

Wink Function

Identifies specific devices on the network for configuration.

Print the Safety System Report

How to generate and print a safety system report for the configuration.

Change the Password

Procedure to change the scanner's access password.

Reset the Password

Steps to follow if the scanner password is forgotten or lost.

Configure a Static IP Address

Setting a static IP address for the scanner to connect to the PC.

Perform a Factory Reset

Restores the scanner to its default factory settings.

Operating Instructions

Status Indicators

Explanation of the scanner's LEDs and display for status indication.

Display Menu

Navigating the scanner's display menu for information and settings.

Resetting the System

Procedures for resetting the system using external switches or key switches.

Reset Signal Function

Details the interlock states and signal requirements for reset.

Checkout Procedures

Periodic Checkout Requirements

Lists checkout procedures and their recommended frequency.

Schedule of Checkouts

Provides a schedule for Trip, Commissioning, Daily, and Semi-Annual checkouts.

Perform a Commissioning Checkout

Steps for performing a commissioning checkout after installation or changes.

Daily Checkout Procedure

Procedure for daily checkouts to ensure system reliability.

Semi-Annual Checkout Procedure

Procedure for semi-annual checkouts to ensure system reliability.

Troubleshooting

Initial Troubleshooting Steps

Basic steps to resolve errors using diagnostics levels.

Troubleshooting Lockout Conditions

Information on identifying and recovering from lockout conditions.

Display Icons

Explanation of icons used on the scanner display for status indication.

Diagnostic Notes, Warnings, and Errors

Lists and explains various fault codes, device status, and OSSD status messages.

Safety

Critical safety warnings and precautions for device operation and maintenance.

Check for Sources of Electrical and Optical Noise

Guidance on identifying and mitigating electrical and optical noise interference.

Accessories

Cordsets

Details on available M12/Euro-style cordsets for Ethernet and I/O connections.

Brackets

Information on mounting brackets for the SX Series Safety Laser Scanner.

Other Accessories

Lists other available accessories like cleaning kits and memory devices.

Universal (Input) Safety Modules

Details on UM-FA-xA safety modules for manual reset and EDM.

Safety Controllers

Overview of safety controllers compatible with the SX system.

Interface Modules

Information on interface modules for manual reset and EDM functions.

Contactors

Details on contactors used with EDM circuits.

Product Support and Maintenance

Update the Firmware

Instructions for downloading and installing firmware updates for the scanner.

Handling the Scanner

Guidelines for proper handling, storage, and environmental conditions.

Cleaning the Window and Scatter Screen

Procedures for cleaning the scanner's optical window and scatter screen.

Window Replacement

Information on when and how to replace the scanner's optical window.

Replace Your Scanner's Window

Detailed steps for replacing the optical window assembly.

Calibrate a New Window

Procedure for calibrating the scanner after optical window replacement.

Fast Replacement in a System with a Memory Device

Quick replacement of components using a memory device.

Fast Replacement of a Memory Device

Steps for quickly replacing a master unit's memory device.

Fast Replacement of the Master Scanner

Procedure for quickly replacing a master scanner unit.

Fast Replacement of a Remote Scanner

Procedure for quickly replacing a remote scanner unit.

Replace Your Scanner without a Memory Device

Steps to replace the scanner when no memory device is used.

Repairs

Information regarding repairs and contacting Banner Engineering.

Contact Us

Contact information for Banner Engineering Corp. headquarters.

Banner Engineering Corp Limited Warranty

Details the limited warranty terms for Banner Engineering products.

Standards and Regulations

Applicable U.S. Standards

Lists relevant U.S. standards for machinery safety and design.

Applicable OSHA Regulations

Lists applicable Occupational Safety and Health Administration regulations.

International/European Standards

Lists relevant international and European standards for machinery safety.

Additional Information

Additional distance (Zamb) for 70 mm resolution

Graph showing additional distance based on dust filter level for 70mm resolution.

Additional distance (Zamb) for 40 mm resolution

Graph showing additional distance based on dust filter level for 40mm resolution.

Glossary

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