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Beckhoff CP68 Series - User Manual

Beckhoff CP68 Series
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Installation and Operating instructions for
Built-in Control Panel CP68xx
Version: 2.0
Date: 2007-11-05
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Overview

This document describes the Beckhoff Built-in Control Panel CP68xx, a series of industrial control panels designed for various applications in machine and plant engineering. The CP68xx panels feature a TFT display, a touchscreen (optional), and a PC keyboard (optional), all integrated into a front control cabinet.

Function Description

The Control Panel CP68xx serves as a human-machine interface (HMI) for industrial applications. It is designed to display visual information and allow user interaction through a touchscreen or an optional PC keyboard. The panel's primary function is to provide a robust and reliable interface for controlling and monitoring industrial processes.

The control panel operates by receiving video signals from an industrial PC via a DVI connection (X 101). Power is supplied to the control panel via the Cage clamp socket (X 102). USB interfaces (X 103, X 104) are available for connecting peripheral devices such as a mouse or keyboard, or for data transfer with an industrial PC. The USB1.1 standard supports a maximum data rate of 1.5 or 12 Mbps.

The control panel does not have its own mains power switch. It is switched on or off as the power supply to the control panel is activated or deactivated. The switching off process involves writing a file to the CF card, which is then deleted. The control software typically validates something to the CF card every few seconds, ensuring data integrity and preventing damage caused by abrupt shutdowns. The control panel's membrane keypad is designed for durability and can be actuated by fingertips or with a touch screen pen. Operators should wear gloves to prevent damage from metal shavings or glass splinters embedded in the glove.

The keyboard codes provide various functionalities:

  • Home/End: Moves the cursor to the beginning or end of the line.
  • Pg Up/Pg Dn: Scrolls one page up or down.
  • Tab: Moves the cursor to the next input field, with Shift + Tab moving to the previous field.
  • Mouse cursor: Moves the cursor with the aid of the touch screen or the four-way pad. The keys correspond to the left and right buttons of a Microsoft mouse.
  • Del: Deletes the character to the right of the cursor.
  • Ins: Toggles between insert and overwrite modes.
  • Print-Screen: Prints a hard copy of the text on the printer.
  • Pause: Stops the computer until another key is pressed.
  • Enter: Confirms input.
  • Arrow keys: Backspace deletes the character to the left of the cursor.
  • Shift: If pressed at the same time as another key, it changes the numbers you obtain to the character printed above the number, and you obtain upper case letters instead of lower case letters. Pressing the Caps Lock key once activates and locks the Shift key. Pressing the Shift key cancels this function.
  • Ctrl/Alt: When pressed with another key, it changes the meaning of that key.
  • Windows key: Brings up the Start menu of the operating system.
  • Property sheet key: Opens the property sheet of the active (or marked) object.
  • Esc: Closes dialog windows and interrupts some of the computer's working operations.
  • Function keys (F1-F12): The meaning of these keys is determined by the software and is displayed at the bottom edge of the display.
  • Special keys: The function of these keys is also determined by the software and displayed at the top edge of the display. These special keys each have an orange LED controlled by the software.

Important Technical Specifications

The CP68xx series offers various display sizes and dimensions. For example, the CP6809 has a 6.5" display, while the CP6814 has a 20" display. The dimensions vary accordingly.

Dimensions (W x H x D):

  • CP6809 (6.5" Display): 272.3 x 181 x 42 (mm)
  • CP6810 (10" Display): 372.2 x 270 x 42 (mm)
  • CP6811 (12" Display): 372.2 x 342.2 x 32 (mm)
  • CP6812 (12" Display): 430.4 x 342.2 x 32 (mm)
  • CP6813 (19" Display): 508.4 x 463 x 43 (mm)
  • CP6814 (20" Display): 529 x 464 x 46 (mm)

Environmental Conditions:

  • Ambient Temperature: 0 to 55 °C
  • Atmospheric Humidity: Maximum 95%, non-condensing

Shock Resistance (EN 60068-2-6):

  • Sinusoidal vibration: 10 to 58 Hz: 0.035 mm; 58 to 500 Hz: 0.5 G (~5 m/s²)
  • Impact (EN 60068-2-27/29): 5 G (~50 m/s²), duration: 30 ms

Protection Class:

  • Front side: IP65
  • Rear side: IP20

Power Supply:

  • Supply voltage: 24 VDC (20.4 – 28.8 VDC)
  • Power consumption:
    • Approx. 15 W with 6.5" display
    • Approx. 17 W with 10" display
    • Approx. 18 W with 12" display
    • Approx. 30 W with 15" display
    • Approx. 37 W with 19" display

EMC Compatibility:

  • Resistance to interference: conforms to EN 61000-6-2
  • Emission of interference: conforms to EN 61000-6-4

Transport and Storage:

  • The same values for atmospheric humidity and shock resistance are to be observed during transport and storage as in operation. Suitable packaging of the Control Panel can improve the resistance to impacts during transport. The ambient temperature during storage and transport must be between -20°C and +65°C.

UL Certificate of Compliance: The Built-in Control Panel CP68xx from Beckhoff Automation GmbH meets the requirements of Underwriters Laboratories Inc. (UL) standard:

  • Certificate Number: 280647 - E220403
  • Report Reference: E220403, April 16th, 2007
  • Issue Date: 2007 June 28

The correspondence of the mentioned product with these requirements is proved by the fact that this product meets with the following single standards:

  • UL 60950-1, 1st Edition, 2006-07-07 (Information Technology Equipment - Safety - Part 1: General Requirements)
  • CSA C22.2 No. 60950-1-03, 1st Edition, 2007-07 (Information Technology Equipment - Safety - Part 1: General Requirements)

FCC and Canadian Notice: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. This device does not exceed the Class A limits for radiated emissions as described in the Radio Interference Regulations of the Canadian Department of Communications.

Usage Features

Appropriate Use: The CP68xx Control Panel is designed for industrial application in machine and plant engineering. It is intended to be built into the front of control cabinets. The Control Panel must not be used where there is a risk of explosion.

Connections:

  • DVI (Digital Visual Interface) (X 101): Used for transferring the video signal from the Industrial PC to the Control Panel. The purely digital part (DVI-D) is supported.
  • Power supply (X 102): The power supply for the Control Panel is established via the Cage clamp socket.
  • USB interfaces (X 103, X 104): The Control Panel is connected with the Industrial PC via the USB1.1 port. USB1.1 standard with a maximum data rate of 1.5 or 12 Mbps is supported.
  • Protective Earthing: The low resistance protective earthing connection is established via the ground bolt, which is located at the rear of the housing.

Mounting of the Control Panel: The Control Panel is inserted into a cutout in the control cabinet. Clamping levers are then released with a No. 2.5 Allen key, folded to the side through 90°, and then retightened to secure the panel. It is crucial to ensure that all screw connections between connectors and sockets are tight.

Connecting the Control Panel: The Control Panel must never be connected or disconnected in an area that is subject to explosion hazard. The mains plug of the Control Panel must be disconnected before connecting external devices. During thunderstorms, plug connectors must neither be inserted nor removed. When disconnecting a plug connector, always handle it at the plug, not the cable.

Transport and Unpacking: The specified storage conditions must be observed. The unit is sensitive to strong vibrations and impacts. During transport, the Control Panel should be protected from excessive mechanical stress. The original packaging should be used for transport. If the device is transported in cold weather or is exposed to extreme variations in temperature, ensure that moisture (condensation) does not form on or inside the device. Prior to operation, the unit must be allowed to slowly adjust to room temperature. Should condensation occur, a delay time of approximately 12 hours must be allowed before the unit is switched on.

When unpacking, remove packaging, do not discard the original packaging, check for completeness, keep associated paperwork, check for shipping damage, and notify Beckhoff Service if any damage or inconsistencies are found.

Maintenance Features

Servicing and Maintenance: The Control Panel is maintenance-free.

Cleaning the Control Panel: The front of the Control Panel can be cleaned with a soft, damp cleaning cloth. Do not use any aggressive cleaning materials, thinners, scouring material, or hard objects that could cause scratches.

Replacing Fluorescent Lamps in the Display: Since fluorescent lamps represent a consumable item in a display, they must be replaced after a few years, depending on the number of operating hours. The fluorescent lamps of the 6.5 inch, 12 inch, and 15 inch displays can be replaced by a technically competent person. Partial disassembly of the display may be required.

Replacement procedure for 6.5 inch display:

  1. Press down the plastic clips below the supply cable of the lamps.
  2. Carefully pull out the fluorescent lamps in the direction of the arrow.
  3. After the exchange, the installation takes place in reverse order.

Replacement procedure for 12 inch display:

  1. First release the two screws (2) with a small Philips screwdriver.
  2. Then tilt the fluorescent tubes with their brackets (1) carefully outwards.
  3. After the exchange, the installation takes place in reverse order.

Replacement procedure for 15 inch display:

  1. First release the two screws (1) and (2) with a small Philips screwdriver.
  2. Then carefully pull out the fluorescent lamps in the direction of the arrows.
  3. After the exchange, the installation takes place in reverse order.

Lamp sets:

  • C9900 - L360: 6.5 inch TFT display NL6448BC20-08
  • C9900 - L364: 12 inch TFT display LTD121C30S
  • C9900 - L366: 15 inch TFT display LQ150X1LW71N

Emergency Procedures: In case of fire, the control panel should be extinguished with powder or nitrogen.

Shutting Down: The device must be fully dismantled in order to dispose of it. The housing can be sent for metal recycling. Electronic parts such as lamps and circuit boards must be disposed of in accordance with national electronics scrap regulations.

Troubleshooting:

  • No power supply to Control Panel: Check power supply cable.
  • Industrial PC has not been started:
    • Cable not connected: Correctly connect cable, call Beckhoff Service.
    • Floppy disk or CD in the drive: Remove floppy disk or CD and press any key.
    • Hard disk damaged: Boot with boot diskette, start SCANDISK.
    • Setup settings are incorrect: Check the setup settings.
    • Other cause: Call Beckhoff Service.
  • Computer boots, software starts, but control does not operate correctly: The cause of the error is in the software or in parts of the equipment outside the control panel. Call the manufacturer of the machine or the software.
  • Floppy disk or CD access error:
    • Faulty disk or CD: Check disk or CD in another drive.
    • Faulty disk drive: Call Beckhoff Service.
  • Control Panel has only partial function, or only functions some of the time, for instance the picture is dark or absent:
    • Faulty fluorescent bulb in the display: Replace fluorescent tube in the display in accordance with description.
    • Defective components in control panel: Call Beckhoff Service.

Service and Support: Beckhoff and their partners around the world offer comprehensive service and support, making available fast and competent assistance with all questions related to Beckhoff products and system solutions. Contact Beckhoff's branch offices and representatives for local support and service. Beckhoff headquarters can be reached at Eiserstraße 5, D-33415 Verl, Germany. Phone: +49(0)5246/963-0, Fax: +49(0)5246/963-198, E-mail: info@beckhoff.com. Beckhoff Support offers comprehensive technical assistance, including worldwide support, design, programming, and commissioning of complex automation systems, and extensive training programs. Hotline: +49(0)5246/963-157, Fax: +49(0)5246/963-9157, E-mail: support@beckhoff.com. Beckhoff Service supports you in all matters of after-sales service, including on-site service, repair service, spare parts service, and hotline service. Hotline: +49(0)5246/963-460, Fax: +49(0)5246/963-479, E-mail: service@beckhoff.com. If servicing is required, quote the project number of your Industrial PC.

Beckhoff CP68 Series Specifications

General IconGeneral
BrandBeckhoff
ModelCP68 Series
CategoryControl Panel
LanguageEnglish

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