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Bentone B30 User Manual

Bentone B30
48 pages
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Providing sustainable energy solutions worldwide
178 086 53-2 2017-10–25
Installation and Maintenance instruction
B 30 / B 40
J/K
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Bentone B30 Specifications

General IconGeneral
BrandBentone
ModelB30
CategoryBurner
LanguageEnglish

Summary

Important Safety and Handling Instructions

Burner Service and Maintenance Procedures

General Safety Instructions for Burner Operation

Delivery and Acceptance Checks

Technical Data and Specifications

Dimensions B30/B40

Technical drawings and dimensions for B30 and B40 models.

Working Field B30

Operating range chart for B30 model, showing kg/h and kW.

Working Field B40

Operating range chart for B40 model, showing kg/h and kW.

Recommended Nozzle and Pressure

Guidance on selecting nozzles and pump pressure based on boiler conditions.

Setting of Ignition Electrodes and Brake Plate

Specifies settings for ignition electrodes and brake plate for B30/B40.

Nozzle Table

Comprehensive table of nozzle capacities, kW, and Mcal/h for various pump pressures.

Component Description

Identification and labeling of burner components with numbered diagrams.

Installation Procedures

Handling and Lifting Instruction

Guidelines for safe handling and lifting of the burner unit.

Acceptance Inspection

Procedures for checking delivered goods for damage and correctness.

Preparations for Installation

Steps to take before installing the burner, checking compatibility and specifications.

Oil Distribution System

Recommendations for designing the oil distribution system for reliable operation.

Electrical Connection

Instructions for safe and compliant electrical hookup of the burner.

Nozzle Selection

Directs users to technical data for selecting the appropriate nozzle.

Setting of Brake Plate and Air Flow

Basic settings for brake plate and air flow, requiring post-adjustment checks.

Burner Installation Steps

Guidance on ensuring the boiler flange hole pattern matches the burner flange.

Burner Installation Details

Step-by-step procedure for physically installing the burner onto the boiler.

Checking Oil Line Seals

Procedure for checking and tightening oil line connections for leaks.

Basic Settings and Adjustments

Calculating Pre-Purge Time

Formulae and guidance for calculating the necessary prepurge time based on boiler type and output.

Recommended Excess Air

Table providing recommended excess air levels for light oil based on flue gas analysis.

Basic Setting Example for B40

Example settings for a B40 burner to achieve a 200 kW output.

Setting Values for Nozzle Assembly B 30

Graph showing recommended settings for the nozzle assembly on B 30 models.

Setting Values for Air Damper B 30

Graph showing recommended settings for the air damper on B 30 models.

Setting Values for Nozzle Assembly B 40

Graph showing recommended settings for the nozzle assembly on B 40 models.

Setting Values for Air Damper B 40

Graph showing recommended settings for the air damper on B 40 models.

Nozzle Assembly and Brake Plate Adjustment

How to adjust the nozzle assembly for optimal pressure drop and combustion.

Air Setting Procedure

Procedure for adjusting the air damper for correct air flow.

Setting the Air Pressure Switch

Guide to setting the air pressure switch for proper burner safety and operation.

Burner Servicing Procedures

Servicing the Combustion Assembly

Detailed steps for removing and installing components of the combustion assembly for servicing.

Servicing Air Dampers

Instructions for servicing the air damper, including cleaning and lubrication.

Oil Pump Replacement

Steps for safely removing and replacing the oil pump unit.

Replacement of Electrical Components

Procedure for replacing electrical components, including noting connections.

Vibration Checks

Checks related to vibration, including bolts, nuts, and motor bearings.

Pump Instructions and Functionality

Suntec AS47CK Pump Details

Technical data and component identification for the Suntec AS47CK pump.

Function of the AS47CK Pump

Explanation of the operational principles of the Suntec AS47CK pump.

Suction Pipe Tables for AS47CK

Tables providing guidance on suction pipe length based on height and line diameter.

Electrical Equipment and Control Systems

Wiring Diagram LAL 2.25

Electrical wiring diagram for the LAL 2.25 control system.

Component List for LAL 2.25

List of electrical components used in the LAL 2.25 system with their designations.

Functionality of the LAL Control System

Description of the operational features and safety functions of the LAL control system.

Burner Startup Sequence

Detailed breakdown of the burner's startup sequence and timing.

Fault Conditions and Lockout Indicators

Explanation of fault types, lockout indicators, and reset procedures.

Troubleshooting Fault Location

Burner Will Not Start

Troubleshooting guide for symptoms and causes when the burner fails to start.

Burner Not Starting After Normal Use

Troubleshooting guide for issues arising after the burner has been in normal operation.

Delayed Ignition, Pulsation

Troubleshooting guide for delayed ignition and pulsating burner operation.

Delayed Ignition Issues

Troubleshooting guide specifically for delayed ignition issues.

Pump Noise Diagnosis

Troubleshooting guide for diagnosing and resolving noise issues in the pump.

Pump Pressure Problems

Troubleshooting guide for issues related to the pump's inability to build pressure.

EU Declaration of Conformity

Oil Burner Maintenance Instructions

Starting Precautions

Key checks to perform before starting the burner for operation.

Burner Fails to Start

Steps to take if the burner fails to initiate operation.

Burner Starts, No Ignition

Troubleshooting steps when the burner ignites but fails to produce a flame.

Critical Safety Warnings

Critical safety warnings regarding burner startup and ignition.

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