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Bentone BG650 User Manual

Bentone BG650
58 pages
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178 000 82
Installation- and maintenance instruction
BG550,BG550LN,BG650

Table of Contents

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Bentone BG650 Specifications

General IconGeneral
BrandBentone
ModelBG650
CategoryBurner
LanguageEnglish

Summary

Description

Warning

Important safety instructions and precautions for burner installation and operation.

Safety Directions

Guidelines for safe electrical installation and handling to prevent injury or damage.

Acceptance Inspection

Checks to ensure correct delivery and absence of transport damage.

Preparations for Installation

Ensuring correct burner size, capacity, and power data suitability for the boiler.

Description

2-Stage

Details and diagrams specific to the 2-stage operation of the burner.

Modulating

Details and diagrams for the modulating operation of the burner.

Technical Data

Dimensions

Provides dimensional specifications for BG550, BG550LN, and BG650 models.

Technical Data

Output Range

Details gas volume, inlet pressure, and rated pressure for various models and gas types.

Technical Data

Working Field

Graphical representation of approved working fields for BG550, BG550LN, and BG650.

Skeleton Diagrams

2-Stage or Modulating Burners

Schematic diagrams illustrating the components of 2-stage and modulating burners.

Mounting of the Burner

Inspection of Gas Assembly

Procedure for inspecting and withdrawing the gas assembly using pull rods.

Adjustment of Shrouded Disc

How to adjust the shrouded disc position in the blast tube via a screw.

Service Position

Notes on accessing components by moving the assembly backwards in the fan housing.

Electric Equipment

Wiring Diagram LGB22/LMG22/LME22 (BG550/BG650) 2-Stage

Electrical schematic for 2-stage operation with LGB22/LMG22/LME22 controls.

Electric Equipment

Components LGB22/LMG22/LME22 (BG550/BG650) 2-Stage

List of components used in the 2-stage LGB22/LMG22/LME22 electrical system.

Function LGB22/LMG22/LME22

Description of the operating sequence and lockout conditions for LGB22/LMG22/LME22.

Electric Equipment

Wiring Diagram LMG22/LME22 (BG550/BG550LN/BG650) Modulating

Electrical schematic for modulating operation with LMG22/LME22 controls.

Electric Equipment

Components LMG22/LME22 (BG550/BG550LN/BG650) Modulating

List of components for modulating LMG22/LME22 electrical system.

Function LMG22/LME22

Operating sequence and lockout logic for modulating LMG22/LME22.

Electric Equipment

Wiring Diagram LMG22 (BG550/BG550LN/BG650) Modulating with R316

Electrical schematic for modulating operation with R316 control.

Electric Equipment

Components LMG22 (BG550/BG550LN/BG650) Modulating with R316

Component list for modulating LMG22 system with R316.

Function LMG22

Operating sequence and fault handling for LMG22 control.

Electric Equipment

Control Diagnosis LGB Faults

Diagnosis of fault conditions and lockout indications for LGB gas burner control.

Electric Equipment

Control Diagnosis LMG Faults

Diagnosis of fault conditions and lockout indications for LMG gas burner control.

Electric Equipment

Control Program LME Disruption Display

Disruption display and control program for LME gas burner control.

Electric Equipment

Wiring Diagram LFL1... (BG550/BG650) 2-Stage

Electrical schematic for 2-stage LFL1 burner system.

Electric Equipment

Components LFL1... (BG550/BG650) 2-Stage

List of components for the 2-stage LFL1 burner system.

Function LFL1...

Operating sequence and lockout for LFL1 burner control.

Electric Equipment

Wiring Diagram LFL1... (BG550/BG550LN/BG650) Modulating

Electrical schematic for modulating LFL1 burner system.

Electric Equipment

Components LFL1... (BG550/BG550LN/BG650) Modulating

Component list for modulating LFL1 burner system.

Function LFL1...

Operating sequence and fault handling for modulating LFL1 control.

Electric Equipment

Wiring Diagram LFL1... (BG550/BG550LN/BG650) Modulating with R316

Electrical schematic for modulating LFL1 burner with R316.

Electric Equipment

Components LFL1... (BG550/BG550LN/BG650) Modulating with R316

Component list for LFL1 modulating system with R316.

Function LFL1...

Operating sequence and fault logic for LFL1 burner.

Electric Equipment

Components LFL1... (BG550/BG650) 2-Stage

List of components for LFL1 2-stage burner system.

Function LFL1...

Operating sequence and lockout for LFL1 burner control.

Electric Equipment

Control Programme Faults LFL1...

Fault indications and control programme sequences for LFL1 burners.

Measures and Checks Before Start-Up

2-Stage or Modulating Burners

General rules for installers regarding cable routing and component protection.

Inner Assembly

Details on inner assembly configurations for different gas types.

Gas Quality

Ensuring the burner head is suitable for the intended gas quality.

Venting

Procedure for venting the gas line via a test nipple.

Electric Function Test

Steps for performing an electrical function test, including phase reversal checks.

Leakage Control

Procedure for performing leakage tests on the gas supply system.

Measures and Checks Before Start-Up

Inner Assembly BG 550LN

Specifics on inner assembly for BG 550LN, showing electrode positions.

Determination of Gas Volume for the Installation

Example Calculation of Gas Volume

Demonstrates how to calculate gas volume for natural gas, considering efficiency and conditions.

Gas Solenoid Valve MVD

Flow Adjustment MVD/5

Instructions for adjusting the flow rate on the MVD/5 solenoid valve.

Operation and Assembly Instructions

Double Solenoid Valve DMV-D/DLE

Technical data and electrical connection for DMV-D/DLE double solenoid valves.

DMV 505-520/11

Details on pressure taps and component replacement for DMV 505-520/11.

Operation and Assembly Instructions

DMV 525/11

Instructions for DMV 525/11, including component removal and reassembly.

Main Flow Setting DMV-DLE 507/11

Procedure for setting main flow on DMV-DLE 507/11, only possible at V1.

Operation and Assembly Instructions

DMV-DLE Rapid Stroke Adjustment

Instructions for adjusting rapid stroke on DMV-DLE valves.

Replacing Hydraulic Brake Unit

Steps for replacing hydraulic brake units or adjustment plates.

Replacing Solenoid DMV-D/DLE

Procedure for replacing solenoids, ensuring correct voltage and part numbers.

Operation and Assembly Instructions

Gas Pressure Regulator Type FRS

Technical data, dimensions, and ordering information for FRS gas pressure regulators.

Dimensions [mm] for FRS Regulators

Detailed dimensions and weight specifications for various FRS regulator models.

Operation and Assembly Instructions

Outlet Pressure Adjustment

Procedure for adjusting the outlet pressure (setpoint) using the setting spindle.

Replace Setting Spring

Steps for removing and replacing the setting spring in the regulator.

Multi-Bloc, MB-ZRDLE 405 - 420 B01

Flow Adjustment 2-Stage Design

Instructions for adjusting gas flow for stage 1 and stage 2 on the MB-ZRDLE.

Adjustment of Governor

How to adjust outlet pressure using the governor's screw driver adjustment.

Adjustment of Start Gas Flow

Procedure for adjusting the start gas flow using the adjustment knob.

Multi-Bloc, MB-VEF 412 - 425 B01

View

Diagram identifying components and connection points of the MB-VEF 412-425 B01.

Multi-Bloc, MB-VEF 412 - 425 B01

Technical Data

Specifications including pressure, governor class, filter, temperature, and gas family.

Mounting Instruction Impulse Lines

Guidelines for mounting impulse lines (P₁, PE, PBr) to prevent condensate flow.

Adjustment Possibilities

Graphical representation of adjustment ranges for burner and fan pressure.

Damper Motor 2-Stage

Air Adjustment

How to adjust air volume by changing damper motor cams for low and full load.

Releasing Button

Function of the releasing button for motor release and damper turning.

Damper Motor Modulating

Air Adjustment

Procedure for adjusting air flow for min/max load by changing colored cams.

Releasing Button

Functionality of the releasing button on the modulating damper motor.

General Instructions

Burner Adjustment Procedures

Guidance on burner adjustments, commissioning, and service by qualified personnel.

Operational Guidelines

Instructions for installation, user training, inspection, and start-up procedures.

General Instruction

Flame Monitoring and Ionisation Current

How to monitor flame using ionization principle and measure current.

General Instruction

UV-Detector

Information on using and checking the UV-detector for flame monitoring.

General Instruction

Adjustment of Air Pressure Switch

Procedure for adjusting the air pressure switch to stop the burner on low air volume.

Adjustment of Min. Gas Pressure Switch

How to set the minimum gas pressure switch to prevent burner start-up on low gas pressure.

Adjustment of Max. Gas Pressure Switch

Procedure for adjusting the maximum gas pressure switch to stop the burner.

Leakage Control, DUNGS VPS 504 SERIES 2

Technical Data

Technical specifications for the DUNGS VPS 504 leakage control system.

Programme Sequence

Description of the idle, pressure build-up, and operation phases of the leakage control.

Leakage Control

Program Sequence Schedule

Timelines for VPS 504 leakage tests: TIGHT, NOT TIGHT.

Electrical Connection VPS 504 Series 02

Wiring diagram for connecting the VPS 504 to regulators and control boxes.

Handing Over of the Installation

Fault Location and Functional Troubles

Checks for common faults in electricity, gas, and air supply before calling service.

Declaration of Conformity

Fault Location Guide

Gas Burner Troubleshooting

Guide to diagnosing and resolving common faults in gas burner operation.

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