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Bentone BG 400 User Manual

Bentone BG 400
48 pages
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Providing sustainable energy solutions worldwide
Installation- and maintenance instruction
BG 400
LME21.550C2
MB-DLE412
Translation of the original instructions.
CR00264 178 043 73-2 2021-06-11

Table of Contents

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Bentone BG 400 Specifications

General IconGeneral
BrandBentone
ModelBG 400
CategoryBurner
LanguageEnglish

Summary

General Information

Safety Instructions

Crucial safety guidelines for burner operation, installation, and handling.

Actions to Take If You Smell Gas

Emergency procedures to follow in case of gas leaks to ensure safety.

Burner Servicing Schedule

Recommended intervals for routine maintenance and servicing of the burner.

Component Replacement Intervals

Guidelines for timely replacement of burner components based on usage.

Delivery Check

Procedures to verify the burner and its components upon delivery.

Technical Data

Dimensions BG 400

Detailed physical dimensions and measurements of the BG 400 burner.

Capacity Range

Specifications on the burner's power output (kW) and gas flow rates.

Gas Categories and Approved Gases

Information on permitted gas types and their categories for use.

Working Field

Graphical representation of operational limits and parameters for the burner.

Electric Specification EN 60335-2-102

Electrical requirements, safety standards, and specifications for the burner.

Component Description

Identification and overview of the burner's main components with a diagram.

General Instructions

Installation and Maintenance Guidelines

General principles and regulations for installing and maintaining the burner.

User Instructions

Guidance for the user on burner operation and installation.

Inspection and Maintenance Schedule

Recommended frequency and procedures for inspection and maintenance.

Start-up Procedures

Steps required to safely initiate the burner's operation after installation.

Commissioning of Installation

Steps for verifying and optimizing the burner's performance post-installation.

Installation

Delivery and Inspection Checklist

Verifying delivered items and checking for transit damage.

Installation Preparations

Ensuring burner compatibility with the boiler and checking specifications.

Gas Supply Requirements

Guidelines for correct installation of the gas supply system.

Electrical Connection Procedure

Instructions for safely connecting the burner to the electrical supply.

Setting Brake Plate and Air Flow

Initial adjustments for the brake plate and airflow before service.

Mounting on the Boiler

Steps for physically attaching the burner to the boiler unit.

Gas Nozzle Inspection and Commissioning

Checks before initial operation, including gas nozzle, quality, de-aerating, and electric tests.

Gas Nozzle Specifications

Diagrams and dimensions for different gas nozzles (Propane, Natural gas, Biogas).

Setting the Burner

Air Adjustment Procedure

Steps to adjust the air supply for optimal combustion using flue gas analysis.

Brake Plate Adjustment

How to adjust the brake plate to control airflow.

Burner Head Adjustment

Instructions for inspecting and adjusting the burner head components.

Setting the Air Pressure Switch

How to adjust the air pressure switch to ensure proper combustion air supply.

Setting the Minimum Gas Pressure Switch

Adjusting the gas pressure switch to prevent operation with low gas pressure.

Skeleton Diagram CPI

A schematic diagram of the CPI components and their connections.

Multi-Bloc

Multi-Bloc Overview

General introduction and identification of the Multi-Bloc components.

Mounting Closed Position Indicator (CPI)

Instructions for installing the CPI on the valve.

Governor Adjustment

Procedure for adjusting the governor to control gas pressure.

Adjusting Start Gas Flow Valve V3

Steps for setting the start gas flow rate using valve V3.

Adjusting Main Valve Flow V2

How to adjust the main gas flow rate using valve V2.

Multi-Bloc Skeleton Diagrams

Schematic diagrams illustrating the Multi-Bloc's gas flow and electrical connections.

Recommended Excess Air

Guidelines for optimal excess air levels based on gas type.

Determining Gas Quantity

Methods for calculating the required gas quantity for the system.

Calculating Gas Quantity Example

A practical example demonstrating how to calculate gas quantity.

Service

Servicing the Combustion Assembly

Detailed steps for removing, servicing, and reinstalling the combustion assembly.

Servicing Air Dampers

Procedures for maintenance and cleaning of the air dampers.

Flame Monitoring and Ionisation Current Check

How to check and monitor the flame and ionisation current for proper operation.

Handing Over the Installation

Fault Location and Functional Troubles

Electric Equipment

Safety System Requirements

Guidelines for installing safety systems in accordance with regulations.

Wiring Diagram LME

Electrical schematic illustrating the wiring connections for the LME control system.

LME Functionality

Explanation of the burner's operational sequence and functions.

Control Program and Disruption Display

How the control program indicates disruptions and fault codes.

Troubleshooting Gas Burner

General Instructions for Gas Burners

Installation Guidelines

Standards and regulations for installing gas burners correctly.

Maintenance Procedures

Routine maintenance tasks and cleaning instructions for the boiler room.

Burner Stop Procedures

Steps to take and checks to perform when the burner has stopped.

Shut-Off Instructions

Procedures for safely switching off the burner and gas supply.

Safety Warnings

Important safety precautions to observe during operation and inspection.

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