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Bentone BF1 RME User Manual

Bentone BF1 RME
40 pages
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Providing sustainable energy solutions worldwide
178 116 35-5 2017-12–05
Installation- and maintenance instruction
BF1 RME

Table of Contents

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Bentone BF1 RME Specifications

General IconGeneral
BrandBentone
ModelBF1 RME
CategoryBurner
LanguageEnglish

Summary

1. General Instructions

1.1 General Rules

Rules for using the burner with FAME fuel and general installation guidelines.

1.2 Manual

Manual content must be observed by all personnel working on the unit.

1.3 Safety Directions

Electrical installation must follow regulations to avoid risks of fire or personal injury.

1.1 Model BF1 FUV 63-16

1.1.1 Burner Output and Basic Settings

Details burner output and basic settings for Model BF1 FUV 63-16.

1.2 Model BF1 KV 76-26

1.2.1 Burner Output and Basic Settings

Details burner output and basic settings for Model BF1 KV 76-26.

2. Technical Data

2.1 BF1 Dimensions

Provides physical dimensions of the BF1 burner.

2.1.1 Flange Dimensions

Details the dimensions of the different flanges for the BF1 burner.

2.2 Recommended Nozzles and Pressures

Recommends nozzles and pressures based on boiler types and furnace loads.

2.3 Nozzle Table (8-15 bar)

A table listing nozzle capacities and corresponding kW output for pump pressures between 8-15 bar.

2.3.1 Burner with Preheater

Notes adjustments for oil quantity reduction when using a preheater.

2.4 Description

Lists and identifies the various components of the BF1 burner with numerical labels.

2.4.1 Components

Lists and identifies the various components of the BF1 burner with numerical labels.

3. Installation

3.1 Delivery Checks

Ensures all delivered goods are present and free from transport damage.

3.2 Preparations for Installation

Checks burner suitability and capacity range for the specific boiler.

3.3 Oil Supply

Guidance on correctly laying out the oil supply system for reliable operation.

3.4 Electrical Connection

Instructions for safe electrical connection, requiring power to be switched off.

3.5 Choice of Nozzle

Refers to technical data for selecting the appropriate nozzle.

3.6 Brake Plate and Airflow Setting

Details basic burner setting procedures, including flue gas analysis.

3.7 Burner Installation

Covers the steps for physically installing the burner onto the boiler.

3.7.1 Hole Pattern

Checks if the burner's hole pattern matches the supplied flange.

3.7.2 Burner Installation Steps

Step-by-step guide for installing the burner, including flange, front piece, and electrodes.

3.7.3 Oil Pipes

Instructions for connecting oil pipes, including filter installation and purging.

3.7.4 Electrical Connection

Details how to connect the plug (X4) according to the wiring diagram.

4. Basic Settings

4.1 Example of Basic Setting

Provides an example of basic setting for specific burner models.

4.1.1 Nozzle Choice

Explains how to choose the correct nozzle based on burner output and pump pressure.

4.1.2 Basic Setting Values

Lists the air setting and insert setting values for a 30 kW burner.

4.1.3 Nozzle Assembly Adjustment

Adjusts brake plate position for correct pressure drop and good combustion.

4.1.4 Air Intake Adjustment

Adjusts combustion airflow using the air regulator for optimal combustion.

4.1.5 Method of Adjusting Air Quantity

Explains how turning the screw affects airflow based on air intake position.

4.1.6 Inlet Cone Air Adjustment

Discusses inlet cone position affecting airflow, usually left in standard position.

4.1.7 Air Intake Rotation

Allows rotation of the air intake to adapt the burner to different surroundings.

4.1.8 Air Duct

Describes the available dimensions for the hose connection air duct.

5. Burner Servicing

5.1 Warning

General warnings for authorized personnel performing service work.

5.1.1 Service Position

Describes different service positions for accessing burner components.

5.1.1.1 Service Position 1

Step-by-step guide for placing the burner in service position 1.

5.1.1.2 Service Position 2

Step-by-step guide for placing the burner in service position 2.

5.1.1.3 Service Position 3

Step-by-step guide for placing the burner in service position 3.

5.1.2 Combustion Assembly Service

Details visual inspection and maintenance of the combustion assembly.

5.1.3 Preheater Replacement

Procedure for replacing the preheater, including steps before and after.

5.1.4 Replacing the Oil Pump

Step-by-step instructions for replacing the oil pump and associated components.

5.1.5 Fan Motor Replacement

Procedure for removing and installing the fan motor and related parts.

5.1.6 Air Intake and Intake Cone Service

Instructions for servicing the air intake and inlet cone components.

5.1.7 Fan Wheel Checks

Describes how to inspect the fan wheel for dirt or damage.

5.1.7.1 Inspection

Details performing a visual inspection of the fan wheel.

5.1.7.2 Cleaning, Alternative 1

Provides a method for cleaning the fan wheel and fan housing.

5.1.7.3 Cleaning, Alternative 2

Offers a second alternative method for cleaning the fan wheel and fan housing.

5.1.8 Electrical Module

Checks the electrical console retaining screw for proper earth contact.

5.1.8.1 Replacement of Complete Electrical Package

Procedure for replacing the entire electrical package of the burner.

5.1.8.2 Replacement of Individual Electrical Components

Instructions for replacing individual electrical components like the oil burner control.

6. Pump Instructions

6.1 Suntec ANV47C

Details regarding the Suntec ANV47C pump.

6.1.1 Technical Data

Provides technical specifications for the Suntec ANV47C pump.

6.1.2 Components

Lists and identifies the components of the Suntec ANV47C pump.

6.1.3 Filter Replacement

Procedure for replacing the filter in the pump.

6.1.4 One-Pipe System

Instructions for converting the pump system to a one-pipe configuration.

6.1.5 Two-Pipe System

Instructions for converting the pump system to a two-pipe configuration.

6.1.6 Solenoid Valve

Details about the solenoid valve used with the pump.

6.1.7 Function ANV47C

Explains the working principle of the Suntec ANV47C pump and its solenoid valve.

6.1.8 Suction Pipe Tables ANV47C

Tables for calculating suction pipe length based on height and diameter.

6.1.8.1 Overhead Tank

Suction pipe tables for overhead tanks with one-pipe and two-pipe systems.

6.1.8.2 Underlying Tank

Suction pipe tables for underlying tanks, recommending a Tigerloop.

7. Preheater

7.1.1 Function FPHE 5

Explains the function of the FPHE 5 preheater and its thermostat.

8. Electrical Equipment

8.1 Wiring Diagram

Diagram illustrating the electrical connections for the LMO1..2..4.. control system.

8.1.1 Component List

Lists and identifies electrical components used in the control system.

8.1.2 Function LM01..2..4..

Describes the operational sequences and functions of the LM01..2..4.. control system.

8.1.3 Technical Data

Provides technical data for the LM014 and LM024 control units.

8.1.4 Colour Codes LMO14/24

Explains the meaning of signal lights and color codes for burner status.

8.1.5 Fault Codes LMO14/24

Lists fault codes indicated by flashing lights and their meanings.

9. Fault Location

9.1 Burner Will Not Start

Troubleshooting guide for when the burner fails to start, listing causes and remedies.

9.2 Burner Will Not Start After Normal Use

Troubleshooting steps for issues occurring after the burner has been running.

9.3 Delayed Ignition, Starts, or Pulsation

Diagnoses and provides remedies for delayed ignition, starting issues, and pulsation.

EU Declaration of Conformity

11. Oil Burners Maintenance Instructions

General Information

General advice on keeping the boiler room clean and ensuring proper ventilation.

Starting Precautions

Checks to perform before starting the burner, like oil tank level and pipe valves.

If the Burner Will Not Start

Steps to take if the burner fails to start, including checking reset buttons and thermostats.

If the Burner Starts but Does Not Ignite

Guidance for when the burner starts but fails to ignite the flame.

When Switching Off During Summer

Instructions for proper shutdown procedures during summer or extended periods.

Warning

Safety warnings regarding burner start-up, naked flames, and unburnt gases.

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