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BERG BIM-350F - User Manual

BERG BIM-350F
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INSTRUCTION MANUAL
Modular Ice Machines
BIM-350F
BERG MOD HD 350 LB ICE MACH FC
BIM-350H
BERG MOD HD 350 LB ICE MACH HC
BIM-500F
BERG MOD HD 500 LB ICE MACH FC
BIM-280F
BERG UC 280 LB ICE MACH FC S/S
This manual contains important information regarding your unit. Please read this manual
thoroughly prior to equipment set-up, operation and maintenance. Failure to comply with
regular maintenance guidelines outlines in this manual may void the warranty.
BIM-500H
BERG MOD HD 500 LB ICE MACH HC
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Summary

Warnings and Safety

Installation and Connections

Unpacking the Unit

Instructions for checking the shipping carton and ensuring all components are included.

Unit Placement

Guidelines for placing the unit, including clearance requirements and ambient temperature.

Electric Connection

Details the 115-volt NEMA 5-20P electrical connection requirements for the unit.

Water Pipe Connection

Instructions for connecting the main water line, external filter, and drain pipe.

Control Panel and Operation

Control Panel Overview

Description of the control panel buttons and display for ice machine operation.

Operation Steps

Details the startup, pre-cooling, ice-making, ice fall, and shutdown processes.

Machine Stop Conditions

Lists conditions like high ambient temperature or lack of water that cause the machine to stop.

Maintenance Procedures

Exterior Cleaning

Instructions for cleaning the exterior surfaces using a damp washcloth and mild soap.

Descaling and Sanitizing

Steps for periodic descaling and sanitizing of the internal water system and components.

Ice Storage Bin Cleaning

Procedures for cleaning the ice storage bin with descaler and sanitizer solutions.

Air Filter Maintenance

Guidance on cleaning air filters to ensure efficient machine operation.

Troubleshooting and Error Codes

Troubleshooting Guide

Lists common problems, their symptoms, and suggested solutions for the ice machine.

Error Code Reference

Details specific error codes, their comments, and the corresponding work mode.

Exploded Diagrams

Exploded Diagram for BIM-350 F;BIM-350 H

Detailed parts list and diagram for BIM-350F and BIM-350H models.

Exploded Diagram for BIM-500 F;BIM-500 H

Detailed parts list and diagram for BIM-500F and BIM-500H models.

Warranty Information

One Year Warranty - Parts and Labor

Details the standard one-year warranty for parts and labor on the unit.

Extended Compressor;Evaporator Warranty

Information on the additional four-year warranty for compressor and evaporator parts.

Specific Compressor Warranty Conditions

Details warranty requirements for R134A/R404A and R290 compressors.

Warranty Exclusions

Outlines what is not covered by the warranty, including consequential damages.

Warranty Registration

Instructions and form for mailing the warranty registration card.

Summary

Warnings and Safety

Installation and Connections

Unpacking the Unit

Instructions for checking the shipping carton and ensuring all components are included.

Unit Placement

Guidelines for placing the unit, including clearance requirements and ambient temperature.

Electric Connection

Details the 115-volt NEMA 5-20P electrical connection requirements for the unit.

Water Pipe Connection

Instructions for connecting the main water line, external filter, and drain pipe.

Control Panel and Operation

Control Panel Overview

Description of the control panel buttons and display for ice machine operation.

Operation Steps

Details the startup, pre-cooling, ice-making, ice fall, and shutdown processes.

Machine Stop Conditions

Lists conditions like high ambient temperature or lack of water that cause the machine to stop.

Maintenance Procedures

Exterior Cleaning

Instructions for cleaning the exterior surfaces using a damp washcloth and mild soap.

Descaling and Sanitizing

Steps for periodic descaling and sanitizing of the internal water system and components.

Ice Storage Bin Cleaning

Procedures for cleaning the ice storage bin with descaler and sanitizer solutions.

Air Filter Maintenance

Guidance on cleaning air filters to ensure efficient machine operation.

Troubleshooting and Error Codes

Troubleshooting Guide

Lists common problems, their symptoms, and suggested solutions for the ice machine.

Error Code Reference

Details specific error codes, their comments, and the corresponding work mode.

Exploded Diagrams

Exploded Diagram for BIM-350 F;BIM-350 H

Detailed parts list and diagram for BIM-350F and BIM-350H models.

Exploded Diagram for BIM-500 F;BIM-500 H

Detailed parts list and diagram for BIM-500F and BIM-500H models.

Warranty Information

One Year Warranty - Parts and Labor

Details the standard one-year warranty for parts and labor on the unit.

Extended Compressor;Evaporator Warranty

Information on the additional four-year warranty for compressor and evaporator parts.

Specific Compressor Warranty Conditions

Details warranty requirements for R134A/R404A and R290 compressors.

Warranty Exclusions

Outlines what is not covered by the warranty, including consequential damages.

Warranty Registration

Instructions and form for mailing the warranty registration card.

Overview

This document serves as an instruction manual for BERG Modular Ice Machines, specifically covering models BIM-350F, BIM-350H, BIM-500F, and BIM-500H. These models are described as BERG MOD HD 350 LB ICE MACH FC/HC and BERG MOD HD 500 LB ICE MACH FC/HC, indicating heavy-duty modular ice machines with capacities of 350 lbs and 500 lbs, available in both "FC" (likely Full Cube) and "HC" (likely Half Cube) configurations. The manual emphasizes the importance of reading it thoroughly before equipment setup, operation, and maintenance to ensure proper use and to avoid voiding the warranty.

Function Description:

The BERG Modular Ice Machines are designed to produce ice cubes. They feature an automated ice-making process, including pre-cooling, ice formation on an evaporator, and an ice fall mechanism that drops ice into a storage bin. The machines are equipped with a control panel that allows users to monitor operation, adjust settings, and identify faults. Key operational states include "INIT" (initialization), "PREP" (preparation), "MAKE" (ice making), "DROP" (ice fall), "INLET" (water inlet), and "FAULT" (error). The unit automatically stops when the ice bin is full and restarts when it's emptied. It also has safety features that halt operation under certain conditions, such as failure to drop ice after multiple attempts, exceeding maximum ambient temperature, or running out of water.

Important Technical Specifications:

  • Electrical Connection: The units require a 115-volt NEMA 5-20P electrical connection. Users must ensure proper voltage and grounding.
  • Water Pipe Connection: The machines come with all necessary hoses and an external water filter. They connect to a main water line via a 3/8" FPT water inlet and have a 5/8" FPT drain pipe connection. An additional drain hose is provided for the ice bin.
  • Operating Environment:
    • Ambient Air Temperature: Minimum 40°F, Maximum 100°F.
    • Water Temperature: Minimum 33°F, Maximum 90°F.
    • Water Pressure: Minimum 19 psi, Maximum 80 psi.
  • Refrigerant: The compressors use R290 refrigerant. Specific models (134A/404A and R290) are mentioned, with a note on polyol ester lubricant and the importance of dryer replacement and proper vacuum levels during servicing.
  • Compressor: SECOP, NLE11MN, 115V, 60Hz is specified for the 350lb models. The 500lb models use a 115V / 60HZ / R290 compressor.
  • Condenser: Microchannel condensers are used, with specific models HX-L116-99-SHCL005 for 350lb and HX-L116-99-SHCL006 for 500lb.
  • Fan: EBMPAPST M4Q045-DA11-04 70/18W 115VAC for 350lb models and YWF-4E-300B hair dryer, 110V~120V 60HZ for 500lb models.
  • Water Pump Motor: YJF61/20 110~115VAC 50/60Hz.
  • Control System: Features a PC board and a display board with buttons for ON/OFF, CLEAN, and THICKNESS adjustment.
  • Sensors: Includes condensation sensor, ice full sensor (Hall type), water level sensor, and water temperature sensor.
  • Safety Features: Equipped with a three-prong grounding plug. Warnings against immersion, outdoor use, and operation with damaged cords or plugs are provided.
  • Ice Production: The machine uses a "water purge" process to reduce hard water scale by draining some water each cycle.

Usage Features:

  • Installation: Requires placement on a firm, dry, level surface with a drain. Minimum clearances are 8" at the back, 6" on each side, and 12" in front for proper air discharge. Installation should be performed by a professional technician.
  • Control Panel: The control panel displays operational status (INIT, PREP, MAKE, DROP, INLET, FAULT) and error codes (E01-E10, E13). It includes an ON/OFF button, a CLEAN button, and a THICKNESS adjustment for ice.
  • Ice Thickness Adjustment: The control panel allows for adjustment of ice thickness.
  • Automatic Operation: The unit automatically handles pre-cooling, water inlet, ice making, and ice fall. It stops when the bin is full and restarts when ice is removed.
  • Shutdown: The machine can be manually shut down via the ON/OFF button. It also automatically stops if ice doesn't fall after 3 attempts, ambient temperature exceeds 100°F, or it runs out of water.
  • Troubleshooting: The manual provides a troubleshooting guide for common problems like the machine not starting, stopping prematurely, ice not falling, thin ice, and slow ice production, along with suggested solutions. It also lists error codes and their corresponding work modes (e.g., sleeping mode, keep working).

Maintenance Features:

  • Regular Maintenance: The manual outlines three main types of maintenance:
    1. Removing mineral scale from the water and internal sensor system.
    2. Sanitizing all parts of the water system and storage bin.
    3. Cleaning or replacing the air filter and condenser. Failure to perform regular maintenance may void the warranty.
  • Exterior Cleaning: Surfaces should be wiped with a damp washcloth and mild soap solution. Abrasive pads, steel wool, bleach, or citrus-based cleaners should not be used.
  • Descaling and Sanitizing: This process should be performed every six months by an authorized professional. It involves:
    1. Removing the front panel and evaporator cover.
    2. Removing all ice from the bin.
    3. Initiating a "CLEAN" cycle via the control panel.
    4. Pouring descaler into the reservoir, allowing the unit to circulate, drain, and flush.
    5. Manually cleaning internal components (water distributor, ice thickness sensor, adjustment screw, water level sensor, evaporator cover) with a descaler solution.
    6. Running another "CLEAN" cycle with sanitizing solution in the reservoir to flush away residues.
  • Ice Storage Bin Cleaning:
    1. Remove and discard all ice.
    2. Wash interior surfaces with a descaler solution to remove mineral scale, then flush through the drain.
    3. Wash interior surfaces with a sanitizer solution, then flush through the drain.
  • Air Filter Cleaning: Air filters should be cleaned regularly by pulling them out, washing off dust and grease with warm water, and returning them to their original position. The unit should not be operated without air filters.
  • External Water Filter: The external water filter cartridges should be checked regularly and changed every 6 months or if water pressure drops.

The manual concludes with a warranty registration card, detailing a one-year warranty on parts and labor, and an additional four-year warranty on the compressor and evaporator plate (totaling five years and three months from shipment). The warranty is not transferable and does not cover consequential damages, alterations, neglect, abuse, misuse, accidents, transit damage, or acts of God. It also explicitly states that the equipment is intended for commercial use only, and using it in a non-commercial setting will void the warranty.

BERG BIM-350F Specifications

General IconGeneral
BrandBERG
ModelBIM-350F
CategoryIce Maker
LanguageEnglish

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