2
Engine details (to be completed now) 1
Introduction 3
Engine identification 4
Initial receipt of the engine 4
Engine storage 4
Safety precautions 5
Technical specifications 6
SECTION 1: INSTALLATION GUIDELINES 7
Engine mounting 8
Engine alignment - drives, flanges, flexible couplings 10
Exhausts and mounting exhausts 11
Cooling - sea water inlet system 14
Fuel supply and "leak off" 18
Calorifier connections (if fitted) 19
Electrical installation 20
SECTION 2: GUIDELINES FOR OPERATION OF THE ENGINE 24
Important checks prior to initial use 24
Initial start-up and bleeding the fuel system 24
Starting and stopping 26
SECTION 3: MAINTENANCE & SERVICE GUIDELINES 29
Maintenance schedule 30
Lubrication - checking and changing oil 31
Fuel system - fuel / water separator, fuel lift pump, fuel filter 34
Cooling - fresh water system, heat exchanger 35
Sea water pump, heat exchanger 37
Tube stack and ‘wasting zinc anode’ 38
Belt tensioning adjustment 39
Air filter inspection / replacement 40
Electrical maintenance 40
Laying up - winterising 41
Troubleshooting 42 - 52
Torque settings 53
Wiring diagrams and general arrangement drawings index 54
Exhaust emission - declaration of conformity 82
Exhaust emission - durability 83
Fast moving parts listing 84
Maintenance record 86
Contents
1640_Aug_2013.qxd:beta 1660 manual 18/11/13 10:47 Page 2
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