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Bitzer ECOLINE

Bitzer ECOLINE
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KB-104-4
Halbhermetische
Hubkolbenverdichter
BITZER ECOLINE und
ECOLINE VARISPEED
2KES-05(Y) .. 2FES-3(Y)
2EES-2(Y) .. 2CES-4(Y)
22EES-4(Y) .. 22CES-8(Y)
4FES-3(Y) .. 4CES-9(Y)
44FES-6(Y) .. 44CES-18(Y)
4VE(S)-6Y .. 4NE(S)-20(Y)
44VE(S)-14(Y) .. 44NE(S)-40(Y)
4JE-13Y .. 4FE-35(Y)
44JE-30(Y) .. 44FE-70(Y)
6JE-22Y .. 6FE-50(Y)
66JE-50(Y) .. 66FE-100(Y)
8GE-50(Y) .. 8FE-70(Y)
2DES-3.F1Y
4FES-5.F1Y .. 4CES-9.F3Y
4VES-7.F3Y .. 4NES-20.F4Y
Inhalt Seite
1 Sicherheit 2
2 Anwendungsbereiche 4
3 Montage 5
4 Elektrischer Anschluss 17
5 In Betrieb nehmen 22
6 Betrieb / Wartung 28
7 Außer Betrieb nehmen 31
Semi-hermetic
recipro cat ing
com pres sors
BITZER ECOLINE and
ECOLINE VARISPEED
2KES-05(Y) .. 2FES-3(Y)
2EES-2(Y) .. 2CES-4(Y)
22EES-4(Y) .. 22CES-8(Y)
4FES-3(Y) .. 4CES-9(Y)
44FES-6(Y) .. 44CES-18(Y)
4VE(S)-6Y .. 4NE(S)-20(Y)
44VE(S)-14(Y) .. 44NE(S)-40(Y)
4JE-13Y .. 4FE-35(Y)
44JE-30(Y) .. 44FE-70(Y)
6JE-22Y .. 6FE-50(Y)
66JE-50(Y) .. 66FE-100(Y)
8GE-50(Y) .. 8FE-70(Y)
2DES-3.F1Y
4FES-5.F1Y .. 4CES-9.F3Y
4VES-7.F3Y .. 4NES-20.F4Y
Content Page
1 Safety 2
2 Application ranges 4
3 Mounting 5
4 Electrical connection 17
5 Commissioning 22
6 Operation / Maintenance 28
7 De-commissioning 31
Compresseurs
hermétiques accessibles
à pis tons
BITZER ECOLINE et
ECOLINE VARISPEED
2KES-05(Y) .. 2FES-3(Y)
2EES-2(Y) .. 2CES-4(Y)
22EES-4(Y) .. 22CES-8(Y)
4FES-3(Y) .. 4CES-9(Y)
44FES-6(Y) .. 44CES-18(Y)
4VE(S)-6Y .. 4NE(S)-20(Y)
44VE(S)-14(Y) .. 44NE(S)-40(Y)
4JE-13Y .. 4FE-35(Y)
44JE-30(Y) .. 44FE-70(Y)
6JE-22Y .. 6FE-50(Y)
66JE-50(Y) .. 66FE-100(Y)
8GE-50(Y) .. 8FE-70(Y)
2DES-3.F1Y
4FES-5.F1Y .. 4CES-9.F3Y
4VES-7.F3Y .. 4NES-20.F4Y
Sommaire Page
1 Sécurité 2
2 Champs d'applications 4
3 Montage 5
4 Raccordement électrique 17
5 Mise en service 22
6 Service / Maintenance 28
7 Mise hors service 31

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Bitzer ECOLINE Specifications

General IconGeneral
BrandBitzer
ModelECOLINE
CategoryAir Compressor
LanguageEnglish

Summary

OPERATING INSTRUCTIONS

Safety

Details qualifications and training for personnel handling compressors.

Residual Hazards

Identifies inherent risks associated with compressors.

General Safety References

Provides overall safety guidelines and hazard classifications.

Application Ranges

Refrigerants and Oil

Specifies permitted refrigerants and oil types for compressor models.

Air Admission Warnings

Warns about the dangers of air entering the system.

Mounting

Compressor Transport

Instructions for safely moving and handling compressors.

Compressor Installation

Guidance on positioning and installing compressors correctly.

Transport Locks for Units

Details on removing transport securing devices from units.

Anti-vibration Mountings

Describes different types of anti-vibration mountings and their installation.

Pipeline Connections

Pipe Connection Guidelines

Instructions for connecting refrigerant and control lines to the compressor.

Shut-off Valves

Guidance on the operation and safety of shut-off valves.

Start Unloading (SU) and Capacity Control (CR)

SUCR Cylinder Head Installation

Explains fitting cylinder heads for start unloading or capacity control.

8-Cylinder Compressor Notes

Specifics for 8-cylinder models regarding start unloading.

Capacity Control (CRII System)

CRII System Details

Information on the CRII system for capacity control in ECOLINE compressors.

Connections

Connection Diagrams

Visual representations of compressor connection ports for various models.

Connection Positions

Detailed listing and explanation of connection point functions and types.

Electrical Connection

General Recommendations

Overview of electrical connection standards and safety.

Mains Connections

Guidelines for dimensioning motor contactors, cables, and fuses.

Motor Version

Star or Delta Motor

Description of motors for direct on-line start (star/delta).

Part Winding Motor

Details on part winding motors and their contactor selection.

Protection Devices

Motor Protection Devices

Information on motor protection devices (SE-B1, SE-B2).

Differential Oil Pressure Switch

Details on the optional differential oil pressure switch.

Discharge Gas Temperature Sensor

Sensor Installation and Wiring

Instructions for fitting and connecting the discharge gas temperature sensor.

Pressure Limiters (HP + LP)

Function and Installation

Purpose and connection guidelines for HP/LP pressure limiters.

Crankcase Heater

Purpose and Operation

Explains the function of the crankcase heater and when to use it.

CIC-System

Application and Installation

Details on the CIC system for thermal application limits.

Commissioning

Strength Pressure Test

Procedure for testing the pressure strength of the system.

Tightness Test

Method for verifying the leak tightness of the refrigerant circuit.

Evacuation

Steps for evacuating the system using a vacuum pump.

Charging Refrigerant

Refrigerant Filling Procedure

Instructions for safely charging refrigerant into the system.

Checks Before Starting

Oil Level Check

Procedures for checking oil level and temperature before starting.

Start-up Procedure

Lubrication and Oil Check

Immediate checks for lubrication and oil pressure after starting.

Oil Pressure Monitoring

Details on optional oil pressure monitoring systems.

OLC-K1 Optical Oil Level Monitor

Information on the OLC-K1 optical oil level monitoring system.

Vibrations and Frequencies

Abnormal Vibration Management

Guidelines for identifying and mitigating abnormal vibrations and resonances.

Cycling Rate

Start Frequency Limits

Specifies the maximum allowed start frequency and minimum running times.

Operation and Maintenance

Regular Checks

Routine inspections for operating data, oil supply, and protection devices.

Electrical Cable Connections

Checks for secure electrical cable connections and tightening torques.

Condensation Water Management

Measures to prevent and manage condensation water in terminal boxes.

Oil Changing

Oil Replacement Procedure

Guidelines for replacing compressor oil, including frequency and oil types.

De-commissioning

Standstill Procedures

Steps to follow before dismantling the compressor.

Dismantling the Compressor

Instructions for safely taking apart the compressor.

Disposing the Compressor

Procedures for environmentally responsible disposal of compressors.

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