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BLACKMER HD161C User Manual

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BLACKMER HD COMPRESSORS
960476
INSTRUCTIONS CB9A-021
Installation, Operation, and Maintenance Instructions
Section
Effective
Replaces
901
Mar 2016
Mar 2013
r130521, 130716
Single-Stage, Non-Lube, Reciprocating Gas Compressors
Air-Cooled Models
HD161C HD162C HD163C
HD361C HD362C HD363C
Water-Cooled Models
HDL322C
HDL342C
HDL362C
HDL323C
HDL343C
HDL363C
Discontinued Models
HD161B HD162B HD163B
HD361B HD362B HD363B
Table of Contents
Safety Data ................................................................ 2
General Information
Compressor Data ................................................. 3
Nameplate Data ................................................... 3
Installation
Location and Piping .............................................. 5
Mounting the Compressor Unit ............................ 5
Stationary Compressors ....................................... 5
Truck Mounted Compressors .............................. 5
Compressor Flywheel .......................................... 6
V-Belt Drives ......................................................... 6
PTO Drives ........................................................... 6
Suction Valve Unloaders ...................................... 7
Water Cooled Compressors................................. 7
Maximizing Compressor Life ................................ 7
Seal (Packing) Arrangements .............................. 8
Relief Valves ......................................................... 9
4-Way Valves ..................................................... 10
Liquid Traps ........................................................ 10
Temperature and Pressure Switches ................ 10
Pressure Gauges ............................................... 10
Operation
Pre-Start Up Check List ........................................ 11
Start Up Procedure ............................................... 11
Maintenance
Service Schedule .................................................. 12
Tool List ................................................................. 13
Bolt Torque Table ................................................. 13
Crankcase Lubrication .......................................... 14
Setting The Oil Pressure ...................................... 14
Compressor Disassembly ....................................... 15
Compressor Assembly ............................................ 16
Valve Replacement ................................................... 18
Unloader Seal Replacement .................................... 19
Piston Ring Replacement ........................................ 19
Seal (Packing) Replacement ................................... 20
Bearing Replacement .............................................. 21
Oil Pump Replacement ............................................ 22
Extended Storage ..................................................... 22
Troubleshooting ....................................................... 23

Questions and Answers:

BLACKMER HD161C Specifications

General IconGeneral
ModelHD161C
Tank Capacity60 Gallons
Drive TypeBelt Drive
TypeReciprocating
Voltage230V
PhaseSingle Phase
Compressor TypeTwo Stage

Summary

Safety Data

Installation

Mounting the Compressor Unit

Guidelines for securely mounting stationary and truck-mounted compressors to ensure stability and reduce vibration.

Maximizing Compressor Life

Factors affecting compressor longevity, including temperature and foreign material, and preventative measures.

Relief Valves

Importance of installing correct relief valves and their placement in the discharge line for safety.

Operation

Pre-Startup Check List

Essential checks to perform before starting the compressor to ensure safe and correct operation.

Startup Procedure

Step-by-step instructions for safely starting the compressor and verifying initial operating parameters.

Maintenance

Service Schedule

Recommended maintenance intervals and tasks for daily, weekly, monthly, and yearly checks.

Crankcase Lubrication

Guidelines for changing and checking crankcase oil, including type, viscosity, and capacity.

Compressor Disassembly

Compressor Assembly

Valve Replacement

Seal (Packing) Replacement

Bearing Replacement

Troubleshooting

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