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Blue Diamond Post Driver - Service

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21
Personal protection
equipment including hard
hat, safety glasses, safety
shoes, gloves, and ear
plugs are recommended
during assembly,
installation, operation,
maintenance, service,
removal, or movement of
the attachment.
WARNING
Service
Never attempt repairs or adjustments while the equipment is
in operation.
DANGER
Make sure the weight catch is visible through the viewing slots on the back of the
case.
Remove the retention pin from the top of the case. Insert a hook into the lifting
eye located on the top of the weight. Lift the weight out of the Post Driver with a
hoist, forklift, or another vehicle. Set the weight on the ground.
Carefully lay down the Post Driver on its front side.
Remove the top and bottom chain covers.
Remove the retaining ring fastened to the lower sprocket shaft assembly, and pull
out the shaft from the opposite side of the Post Driver.
Remove the tensioning rods and shim(s). Slide chain slack to the top of the Post
Driver.
Find the chain catch and two pins that secure it. Remove the clips that retain the
pins, and remove the pins.
Install new chains over the upper sprocket shaft assembly. Make sure open ends
of the chain are at equal links away from sprockets.
Reinstall the chain catch and pins through the open ends of the new chain. Install
clips on the pins.
Slide chain slack to the bottom of the Post Driver, and insert the lower sprocket
shaft assembly into the chain.
Shim(s) must be inserted between the tensioning rods and the lower sprocket shaft
assembly to maintain proper sprocket location.
Insert the lower sprocket shaft through the side of the Post Driver and through the
tensioning rods and sprockets.
Install shim(s) and retaining ring on the end of the sprocket shaft.
Install bottom chain guard and tensioning springs. Tighten tensioning nuts until
the springs are adequately preloaded but not entirely collapsed.
Install the top chain cover, stand Post Driver upright, reinstall weight, and install
the retention pin.
STEP 1:
STEP 2:
STEP 3:
STEP 4:
STEP 5:
STEP 6:
STEP 7:
STEP 8:
STEP 9:
STEP 10:
STEP 11:
STEP 12:
STEP 13:
STEP 14:
Always use two people to
handle heavy, unwieldy
components during
assembly, installation,
maintenance, service,
removal, or movement of
the attachment.
CAUTION
Replacing the Drive Chain
Recommended Tools
7/16" wrench (2) Flat-screwdriver
9/16" wrench Pliers
NOTE
Tighten tensioning nuts until
springs are adequately preloaded
1.5"
Do not tilt or operate the Post Driver without the retention
pin in place. The weight could slide out of the Post Driver
and cause serious injury or death.
WARNING
Never allow anyone under
the attachment at any
time.
DANGER