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Bomag BPR 45/55 D User Manual

Bomag BPR 45/55 D
70 pages
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Operating instructions
Maintenance instructions
Original operating instructions
12/2012
Catalogue No.
008 051 21
BPR 45/55 D - BPR 55/65 D
S/N 101 692 14 .... / S/N 101 692 33 .... / S/N 101 692 16 .... / S/N 101 692 34 ....
Reversible Vibrating Plate

Table of Contents

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Bomag BPR 45/55 D Specifications

General IconGeneral
BrandBomag
ModelBPR 45/55 D
CategoryPower Tool
LanguageEnglish

Summary

Foreword

Technical Data

Safety Regulations

General Safety Principles

Outlines general safety requirements and the machine's compliance with standards.

Intended Use of the Machine

Specifies the approved applications for the vibratory plate.

Unintended Use and Risks

Details prohibited uses and the dangers associated with them.

Remaining Dangers and Risks

Discusses inherent or residual risks that persist during operation.

Regular Safety Inspections

Mandates periodic inspections by qualified personnel for machine safety.

Operator Qualifications

Defines age, training, and authorization requirements for operating the machine.

Unauthorized Changes and Parts

Prohibits modifications and warns against using non-original parts.

Safety Installations and Deficiencies

Guidelines for handling unsafe machines and ensuring safety features are functional.

Safety Instruction Symbol Explanations

Explains the meaning of symbols used for warnings, cautions, and notes in the manual.

Loading and Transport Safety

Procedures and precautions for safely lifting and securing the machine during transport.

Starting the Machine Safely

Pre-operation checks and advice before starting the engine.

Safe Operation in Confined Spaces

Warns about exhaust gases and ventilation needs in enclosed areas.

General Operation Guidelines

Instructions on steering, hand placement, and monitoring the running machine.

Safe Parking and Shutdown

Guidance on safe parking procedures and shutting down the engine properly.

Refuelling Safety Precautions

Safety measures for handling fuel, including fire and health hazards.

Safety During Maintenance Work

Rules for performing maintenance, emphasizing qualified personnel and safety.

Engine Maintenance Safety

Specific safety advice for working on the engine, including hot parts and oil.

Electrical Component Safety

Safety precautions for working on the machine's electrical system.

Battery Handling Safety

Safety guidelines for handling the battery, including acid and gas hazards.

Fuel System Maintenance Safety

Safety measures for working on the fuel system, focusing on fire and fumes.

Cleaning Procedure Safety

Safety advice for cleaning the machine, avoiding water jets on sensitive parts.

Post-Maintenance Reassembly

Reminds to reinstall guards and safety installations after maintenance.

Repair Safety Procedures

Emphasizes using qualified personnel for repairs and ensuring fresh air.

Welding Safety Precautions

Safety precautions before starting welding work on the machine.

Safety Sticker Maintenance

Advises to maintain and follow safety stickers on the machine.

Indicators and Controls

General Notes on Controls

Advises reading this section for unfamiliar controls and indicators.

Indicators and Control Elements

Detailed description of the machine's indicators and controls.

Function of the Economizer

Explains the purpose and operation of the soil compaction measurement system.

Operation

General Operation Notes

Advises familiarizing with controls before starting work.

Pre-Operation Checks

Lists daily checks and inspections before operating the machine.

Folding the Steering Rod

Instructions on how to fold and adjust the steering rod.

Starting the Engine Electrically

Step-by-step guide for starting the engine using the electric starter.

Starting with Recoil Starter

Instructions for starting the engine using the recoil starter.

Using the Economizer System

Explains the meaning of LEDs and how to interpret the Economizer readings.

Work and Operation

Details on how to operate the machine during work, including steering and engine speed.

Driving Forward

Instructions on how to move the machine forward using the travel lever.

Driving Backward

Instructions on how to move the machine backward using the travel lever.

Stuck Vibratory Plate Recovery

Procedure to free a stuck vibratory plate.

Shutting Down the Engine

Step-by-step guide to safely shut down the engine.

Loading and Transport

Procedures and safety precautions for loading and transporting the machine.

Maintenance

General Maintenance Notes

General safety rules and principles for performing maintenance work.

Fuels and Lubricants

Information on recommended engine oil viscosity, quality, and change intervals.

Fuel Specifications

Details on required diesel fuel quality and specifications.

Winter Fuel Considerations

Advice on using winter diesel fuel to prevent clogging.

Hydraulic Oil Specifications

Information on the type and quality of hydraulic oil required for the system.

Table of Fuels and Lubricants

A table detailing fuels and lubricants for different assemblies and conditions.

Running-in Instructions

Maintenance tasks required during the initial running-in period of new machines.

Maintenance Schedule Table

A comprehensive table outlining maintenance tasks by frequency (daily, monthly, etc.).

Maintenance Every Day

Cleaning the Machine

Instructions for safely cleaning the machine.

Checking Engine Oil Level

Procedure for checking the engine oil level and topping up if needed.

Checking the Fuel Level

Procedure for checking the fuel level and refuelling safely.

Air Filter Maintenance

Steps for checking, cleaning, or replacing the air filter element.

Maintenance Every Month

Cleaning Cooling Fins and Air Intakes

Instructions for cleaning engine cooling areas to prevent overheating.

Draining Fuel Tank Sludge

Procedure for draining accumulated sludge from the fuel tank.

Maintenance Every 6 Months

Battery Condition Check and Greasing

Steps for inspecting battery health and greasing terminals.

Checking Exciter Housing Oil Level

Procedure for checking and topping up the oil in the exciter housing.

V-Belt Tension Check and Replacement

Guide to checking V-belt tension and replacing it if needed.

Maintenance Every Year

Changing Engine Oil and Filter

Instructions for changing the engine oil and oil filter.

Replacing the Fuel Filter

Steps for safely replacing the fuel filter.

Changing Exciter Housing Oil

Procedure for changing the oil in the exciter housing.

Checking Hydraulic Oil Level

Procedure for checking and topping up hydraulic oil.

Checking Rubber Buffers

Instructions for inspecting rubber buffers for fit and damage.

As Required Maintenance

Tightening Screws

Table of torque values for tightening screws on the machine.

Engine Conservation for Storage

Measures to take for conserving the engine during extended periods of non-use.

Trouble shooting

General Troubleshooting Notes

General advice on identifying and resolving machine malfunctions.

Starting with Jump Wires

Procedure for starting the engine using an auxiliary battery.

Fuses and Electrical Protection

Information on fuses and their role in protecting the machine's electrical system.

Engine Problems and Solutions

Lists common engine faults, their possible causes, and remedies.

Economizer Troubleshooting

Guide to diagnosing and resolving issues with the Economizer system.

Disposal

Final Machine Shut-down and Disposal

Instructions for safely shutting down and preparing the machine for disposal.

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