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Bomag BPR 70/70 D - User Manual

Bomag BPR 70/70 D
115 pages
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BPR 70/70 D
Reversible vibratory plate
Operating Instruction
Maintenance Instruction
Original Operating Instructions
S/N 101 695 33 1001>
© 01/2019008 204 61 EN
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Table of Contents

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Summary

Introduction

Foreword

Introduces the BOMAG vibratory plate and the manual's purpose.

Machine and Engine Identification

Explains how to identify machine and engine types using their plates.

Technical Data

Machine Dimensions

Provides specific measurements (height, width, length) of the vibratory plate.

Machine Weights

Lists the operating and basic weight of the machine in kg and lbs.

Travel Characteristics

Details maximum working speed and gradeability for the machine.

Drive System Information

Covers engine manufacturer, type, power, and drive system details.

Exciter System Specifications

Outlines frequency, centrifugal force, and amplitude of the exciter system.

Fluid Filling Capacities

Specifies the volumes for fuel and hydraulic oil.

Noise and Vibration Data

Presents sound pressure, sound power, and vibration values according to safety standards.

Concerning Your Safety

Basic Safety Prerequisites

Covers general safety, signal words, PPE, intended use, and improper use guidelines.

Definition of Responsible Persons

Clarifies the roles and responsibilities of the operating company, experts, and operators.

Safe Operation Regulations

Outlines essential safety rules for machine operation, inspections, and modifications.

Handling Fuels and Lubricants Safely

Details safety and environmental regulations for handling diesel fuel, oils, and battery acid.

Loading and Transporting Safety

Covers safe practices for lifting, loading, and securing the machine during transport.

Start-up Procedure Safety

Explains pre-start checks, safety measures, and engine starting steps.

Safe Operation Practices

Guides on operating the machine safely, managing danger zones, and proper parking.

Refuelling Safety Precautions

Provides critical safety instructions to follow during refuelling.

Maintenance Safety Guidelines

Safety measures for performing maintenance on various machine components.

Repair Safety Procedures

Safety rules for performing repairs, emphasizing original parts and qualified personnel.

Machine Signage and Operational Stickers

Explains the meaning of various warning, instruction, and information stickers on the machine.

Indicators and Control Elements

Machine Controls and Indicators

Covers handle, levers, switches, meters, and displays for machine operation.

Engine Controls

Explains the ventilation lever, decompression lever, and crank handle for engine operation.

Checks Prior to Start Up

Pre-Start Safety Notes

Important safety warnings and precautions to observe before starting checks.

Visual Inspections and Function Tests

Lists essential checks like hydraulic/fuel lines, bolts, and general machine condition.

Checking Engine Oil Level

Step-by-step guide to safely check and top up engine oil.

Checking Fuel Level and Refuelling

Procedure for monitoring fuel levels and safely adding fuel.

Checking Hydraulic Oil Level

Instructions for inspecting and topping up the hydraulic oil level.

Checking Rubber Buffers

Guidelines for inspecting the condition of the machine's rubber buffers.

Operation

Steering Rod Adjustment

Steps for folding down and adjusting the steering rod.

Starting the Engine Safely

Detailed instructions for starting the engine, including safety warnings.

Machine Operation Modes

Covers driving forward, backward, vibrating on the spot, and handling machine stalls.

Reversing Protection Function

Explains how to engage and use the reversing protection feature.

Parking and Shutting Down the Machine

Procedures for safely parking and securing the machine after use.

Understanding the ECONOMIZER

Information on the ECONOMIZER's function, display, and operation.

Loading and Transporting the Machine

Safe Machine Loading Procedures

Steps and safety precautions for lifting and loading the machine.

Securing the Machine for Transport

Guidelines for properly lashing the machine to a transport vehicle.

Maintenance

Preliminary Remarks and Safety Notes

General safety rules and preparatory steps for maintenance tasks.

Preparations and Concluding Work

Covers opening/closing protection hoods and bleeding fuel systems.

Fuels and Lubricants Specifications

Details recommended engine oil, fuel, exciter shaft oil, and hydraulic oil types and qualities.

Running-in Instructions

Specific maintenance tasks to perform after initial engine run-in.

Maintenance Table

A table summarizing maintenance tasks by frequency.

Weekly Maintenance Tasks

Procedures for checking and cleaning the air filter and water separator.

Semi-Annual Maintenance Tasks

Steps for performing battery service.

Annual; 250-Hour Maintenance Tasks

Key tasks include V-belt replacement, valve clearance checks, oil/filter changes, and filter replacements.

2-Year; 500-Hour Maintenance Tasks

Procedures for changing hydraulic oil and the hydraulic oil filter.

As Required Maintenance Tasks

Covers cleaning, V-belt servicing, oil level checks, and shut-down procedures.

Troubleshooting

Preliminary Troubleshooting Remarks

General advice on diagnosing and resolving machine malfunctions.

Emergency Engine Starting (Crank Handle)

Detailed guide for starting the engine using the optional crank handle.

Starting Engine with Jump Leads

Instructions for safely jump-starting the machine's battery.

Fuse Assignment and Safety

Identifies the machine's fuses and provides safety warnings.

Engine Malfunction Diagnosis and Remedies

Lists common engine faults, their causes, and solutions.

ECONOMIZER Troubleshooting Guide

Helps diagnose and resolve issues related to the ECONOMIZER system.

Disposal

Final Machine Shut-down and Disposal

Procedures for decommissioning and environmentally disposing of the machine.

List of Special Tools

Sirometer Tool

Details the Sirometer tool used for measuring speed and frequency.

Bomag BPR 70/70 D Specifications

General IconGeneral
BrandBomag
ModelBPR 70/70 D
CategoryPower Tool
LanguageEnglish

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