BOMCO F-1300 - Default Chapter; Table of Contents

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Contents
1. USE OF NEW MUD PUMP........................................................................................................................... 3
1.1 TECHNICAL SPECIFICATION AND PERFORMANCE PARAMETER ............................................................................ 3
1.2. INSTALLATION OF NEW PUMP......................................................................................................................... 5
1.3. REQUIREMENTS FOR SUCTION SYSTEM........................................................................................................... 8
1.4. THE PREPARATION OF POWER END ................................................................................................................ 9
1.5. SPRAY PUMP ASSEMBLY ............................................................................................................................... 10
1.6. THE ASSEMBLY OF FLUID END PARTS............................................................................................................ 12
1.7. DAMPENER ASSEMBLY .................................................................................................................................. 16
1.8 SHEAR SAFETY VALVE.................................................................................................................................... 18
2. LUBRICATION ......................................................................................................................................... 18
2.1 MINIMUM OPERATING SPEEDS ...................................................................................................................... 18
2.2 CONTROLLED FLOW SPLASH SYSTEM............................................................................................................. 19
2.3 PRESSURE LUBRICATION SYSTEM .................................................................................................................. 20
2.4 MAINTENANCE OF LUBRICATION SYSTEM ....................................................................................................... 22
3. MAINTENANCE........................................................................................................................................ 23
3.1 POWER END ................................................................................................................................................. 23
3.2 ROLLER BEARINGS........................................................................................................................................ 24
3.3 PINION SHAFT ASSEMBLY.............................................................................................................................. 25
3.4 CRANKSHAFT ASSEMBLY ................................................................................................................................26
3.5 INSTALLING CRANKSHAFT ASSEMBLY IN THE FRAME ....................................................................................... 28
3.6 INSTALLING OF CROSSHEAD GUIDES.............................................................................................................. 29
3.7 INSTALLING OF CROSSHEAD .......................................................................................................................... 30
3.8 CHECKING CROSSHEAD ALIGNMENT............................................................................................................... 31
3.9 FLUID END MAINTENANCE ............................................................................................................................ 32
3.9.1 FLUID CYLINDER ....................................................................................................................................... 33
3.9.2 SUCTION MANIFOLD.................................................................................................................................. 34
3.9.3 DISCHARGE MANIFOLD .............................................................................................................................. 34
3.9.4 CYLINDER HEAD FLANGE............................................................................................................................ 35
3.10 WELDING AND REPAIRS .............................................................................................................................. 35
3.10.1 WELDING PROCEDURES........................................................................................................................... 35
3.11 REPAIR VALVE COVER BORE........................................................................................................................ 36
3.12 CHANGE OF DAMPENER BLADDER ................................................................................................................ 36
3.13 APPROXIMATE WEIGHTS OF F-1300/1600 PUMP ASSEMBLIES .................................................................... 37
4. MAINTENANCE OF PUMP..................................................................................................................... 37
4.1 DAILY MAINTENANCE .............................................................................................................................. 37
4.2 WEEKLY MAINTENANCE........................................................................................................................... 38
4.3 MONTHLY MAINTENANCE ........................................................................................................................ 38
4.4 YEARLY MAINTENANCE............................................................................................................................ 38
4.5 MATTERS NEED ATTENTION IN MAINTENANCE .......................................................................................... 39
5. TROUBLESHOOTING............................................................................................................................. 41
6. MATTERS NEED ATTENTION FOR STORAGE................................................................................. 43
7. EXPLAINS FOR ORDER......................................................................................................................... 43
7.1 PROVIDED RANGE OF MUD PUMP .................................................................................................................... 43
7.2 METRIC SYSTEM AND BRITISH SYSTEM........................................................................................................... 43
7.3 DRIVE ROTATION DIRECTION ......................................................................................................................... 43
8. LUBE APPLICATION GUIDE.......................................................................................... 43
9. F-1300/1600 MUD PUMP PARTS CONTENT................................................................ 44