BorMann PRO BAT5050 - User Manual

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Overview

Function Description
Important Technical Specifications
Usage Features
Maintenance Features

The Bormann PRO air compressor, available in models BAT5050, BAT5060, BAT5070, and BAT5090, is designed for various pneumatic applications, providing compressed air for tools and other uses. These models are built to last, emphasizing durability and reliable performance.

Function Description:

The Bormann PRO air compressor takes in ambient air, compresses it, and stores it in a tank for later use. This compressed air can then power a variety of pneumatic tools such as nail guns, impact wrenches, spray guns, and more. The compressor operates by an electric motor driving a pump that draws in air and forces it into the storage tank. A pressure switch automatically regulates the motor's operation, turning it on when the tank pressure drops below a set minimum and off when it reaches the maximum. A safety valve is incorporated to release excess pressure, preventing over-pressurization of the tank. The compressor also features a pressure gauge to monitor the tank pressure and an air outlet for connecting hoses and tools.

Important Technical Specifications:

Model Number	Tank Capacity	Motor	Maximum Pressure	Cylinders	Revolutions per minute	Air Displacement	Input Voltage/Frequency	Guaranteed Sound Power Level	Net weight/Gross weight
BAT5050	50 L	3 hp (2.2 kW)	10 bar (145 psi)	2	1500 rpm	11.4 cm³ (322 L/min)	230 V ~ 50 Hz	96 dB(A)	53 / 57 kg
BAT5060	100 L	3 hp (2.2 kW)	10 bar (145 psi)	2	1500 rpm	11.4 cm³ (322 L/min)	230 V ~ 50 Hz	96 dB(A)	66 / 79 kg
BAT5070	150 L	3 hp (2.2 kW)	10 bar (145 psi)	2	1060 rpm	15 cm³ (418 L/min)	230 V ~ 50 Hz	96 dB(A)	102 / 116 kg
BAT5090	200 L	3 hp (2.2 kW)	10 bar (145 psi)	2	1060 rpm	15 cm³ (418 L/min)	230 V ~ 50 Hz	96 dB(A)	104 / 122 kg

All models operate on a standard 230 V ~ 50 Hz power supply, making them suitable for most residential and workshop environments. The motor power across all models is consistent at 3 hp (2.2 kW), ensuring robust performance. The maximum pressure of 10 bar (145 psi) is standard, providing ample pressure for most pneumatic tasks. The difference in models primarily lies in the tank capacity and, for the BAT5070 and BAT5090, a slightly lower revolution per minute and higher air displacement, indicating potentially different pump designs optimized for larger tanks. The guaranteed sound power level of 96 dB(A) is consistent across all models, suggesting a similar noise profile during operation.

Usage Features:

Before initial use, ensure the compressor is installed in a clean, dry, and well-ventilated area, away from flammable materials. The power supply should match the specifications on the nameplate, with a voltage deviation of no more than ±5%. It is crucial to check the oil level before starting, adding SAE30 or SAE 20W-50 oil if necessary. For indoor temperatures above 10°C, SAE30 or L-DAB100 oil is recommended, while for temperatures below 10°C, SAE10 or L-DAB68 is advised.

To operate, open the outlet valve, set the pressure switch to "On" position, and allow the compressor to run for 10 minutes without load to confirm lubrication of the moving parts. Connect the air tool to the compressor via a hose. The pressure switch automatically controls the compressor's operation, turning it on when the pressure drops and off when it reaches the maximum set pressure. The pressure can be adjusted by turning the regulating bolt on the pressure switch. Always ensure the safety valve is working correctly by pulling its ring to release air before each use.

The compressor should not be used in an area with flammable materials. Do not use metal or electric cables smaller than 4mm² and longer than 5m. Always wear appropriate personal protective equipment, such as safety glasses and hearing protection. Do not attempt to modify the compressor or its components. If the release valve does not work, stop the motor and find the cause to prevent damage.

Maintenance Features:

Regular maintenance is essential for the longevity and safe operation of the Bormann PRO air compressor.

Oil Change: The first oil change should be performed after the first 20 hours of operation. Subsequently, the oil level should be checked every 20 hours of operation, and the oil should be replaced every 60 hours. Use SAE30 or SAE 20W-50 oil.
Air Filter: The air filter should be cleaned and replaced every 120 hours of operation. A dirty air filter can reduce efficiency and cause motor strain.
Safety Valve: Regularly check the safety valve for proper function by pulling its ring to release air. If it does not work, the compressor should not be used.
Tank Drainage: Drain condensed water from the tank regularly to prevent corrosion. This is typically done by opening the drain valve at the bottom of the tank.
General Cleaning: Keep the compressor clean and free from dust and debris. Regularly inspect all connections, hoses, and electrical components for wear or damage.
Troubleshooting: The manual provides a comprehensive troubleshooting guide for common issues such as the motor not running, insufficient pressure, abnormal vibrations, or excessive oil consumption. It lists possible causes and remedies for each problem. For example, if the motor does not run, possible causes include insufficient voltage, a faulty pressure switch, or a stuck compressor. Remedies include checking the cable, replacing the switch, or repairing the compressor.
Service Inspections: Schedule inspections and replacement of consumable parts as recommended. Work and tests should be performed by authorized technical personnel. Contact the supplier for details on recommended maintenance items.
Repair and Maintenance Precautions: Before any repair or maintenance, always disconnect the machine from the power supply. Take safety measures to avoid accidental start-up. Control the machine's condition and ensure all necessary precautions are taken during maintenance activities. The compressor should not be used in an area with flammable materials.
Operating and Storage Temperature: The operating temperature range is 0°C to 40°C, and the storage temperature range is 40°C to 70°C.

By adhering to these usage and maintenance guidelines, users can ensure the safe, efficient, and long-lasting performance of their Bormann PRO air compressor.

BorMann PRO BAT5050 Specifications

General

Brand	BorMann
Model	PRO BAT5050
Category	Air Compressor
Language	English