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Bosch Worcester Danesmoor Utility Regular ErP+ 18/25 - Re-commissioning the Burner

Bosch Worcester Danesmoor Utility Regular ErP+ 18/25
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Service and Spares
Greenstar Danesmoor Utility
ErP+
and Utility System
ErP+
- 6 720 821 720 (2018/04) 47
Fig. 85 Baffle detail
Fig. 86 Baffle positioning
7.10 Oil supply system and tank
The oil pipeline, filters, fire valve and tank should be inspected and
maintained in accordance with OFTEC regulations.
7.11 Clean the boiler - Manifold access
Refer to figures 87.
Release screws [1] to remove the flue manifold access cover [2] and
clear any debris.
Check the flue system and clean if necessary.
Remove the baffle retainer [3] and baffles [4] from the secondary
heat exchanger.
Check and clean the secondary heat exchanger surfaces.
Check the condensate route [5] is clear.
The condensate trap [7] should be removed and cleaned.
Release the pipe locking tab [8] and disconnect the flexible pipe [9]
from the top of the trap and move the flexible pipe up away from the
trap.
Release the trap locking tab [10] and move the trap up and back to
remove from its mountings.
Clean the trap by flushing with water.
Check the O ring seals and replace if necessary, grease the seals with
a solvent free grease.
Refit the trap making sure that the locking tabs are locked in place.
Pour 500 ml of water into drain [5] to refill the condensate trap and
check that the condensate discharge pipe is discharging.
Clean the secondary heat exchanger baffles [4] if necessary and refit
correctly.
Refit the baffle retainer [3].
Check and clean the flue damper, ensure that it is correctly fitted
Check the seal on the manifold access cover [6] and replace if
necessary.
Refit the flue manifold access cover [2] and secure with screws [1].
Fig. 87 Secondary heat exchanger and condensate trap detail
7.12 Re-commissioning the burner
Fig. 88 18/25 and 25/32 Burner O-ring seal shown
1. Align burner combustion head into burner collar.
Do not use wire brushes or cleaning agents to clean the
stainless steel secondary heat exchanger components.
6720808218-92.1Wo
12/18kW
Baffle
18/25 & 25/32kW
Baffle
6720808218-78.1Wo
C
D
WARNING: Flue gas leakage
The seal between the burner and the mounting flange
must form a gas tight seal to prevent leakage of
potentially dangerous gas from the combustion
chamber.
Unless the burner is level when pushing the burner
into the flange the O-ring may not seat properly
allowing flue gas to escape!
Always check that the O-ring seal (Fig 88item A) is in
good condition before fitting the burner.
Replace the O-ring seal if defective.
6720821683-19.1Wo
9
7
8
10
6
2
3
4
5
1
6720821683-25.1Wo
A

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