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BRADEN PD18C User Manual

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BRADEN PD18C Specifications

General IconGeneral
BrandBRADEN
ModelPD18C
CategoryWinches
LanguageEnglish

Summary

Foreword and Model Explanation

Explanation of Model Number

Details the meaning of each part of the Braden winch model number for identification.

Glossary of Terms

General Safety Recommendations

Theory of Operation and Brake Systems

Winch Component Description

Describes the five basic component parts of the winch and their assembly.

Standard Brake System Description

Details the dynamic and static brake systems, including their components and functions.

Standard Brake System Operation

Explains the operational sequences of the standard brake system during hauling and paying out.

Manual Clutch Instructions

Procedure for Shifting Clutch

Step-by-step guide for engaging and disengaging the winch clutch safely.

Procedure for Determining Clutch Lug Condition

Method to ensure clutch engagement is secure under load without disassembly.

Winch Installation

Wire Rope Installation Procedures

Procedure for Determining Cable Wrap Direction

Method to identify the correct direction for spooling cable onto the drum.

Procedure for Installing Cable Anchor

Instructions for securing wire rope using the anchor system on fabricated drums.

Procedure for Installing Cable (Cast Drum)

Instructions for securing wire rope using the anchor system on cast drums.

Preventative Maintenance Schedule

Oil Level Check

Guidance on checking the gear oil level and frequency.

Gear Oil Change Schedule

Recommended intervals and reasons for changing the winch gear oil.

Vent Plug Maintenance

Importance of keeping the clutch housing vent plug clean and unobstructed.

Hydraulic System Filter Replacement

Schedule for replacing the hydraulic system filter element.

Wire Rope Inspection

Instructions for inspecting the wire rope according to manufacturer recommendations.

Mounting Bolt Torque Check

Schedule for tightening winch base mounting bolts to recommended torque.

Winch Warm-Up Procedure

Recommended procedure for warming up the winch, especially in cold temperatures.

Recommended Planetary Gear Oil Selection

Guidance on selecting the correct planetary gear oil based on temperature.

Drum Drag Brake Adjustment

Procedure for adjusting the drum drag brake to control over-spin.

Troubleshooting Guide

Trouble A: Winch Won't Lower Load Smoothly

Addresses issues with lowering loads, including pilot orifice problems and brake cylinder seals.

Trouble B: Oil Leaks from Vent Plug

Diagnoses oil leaks from the vent plug, often related to motor seals or back pressure.

Trouble C: Brake Won't Hold Load

Troubleshoots brake failure due to back pressure, worn discs, or clutch slipping.

Trouble D: Hoist Won't Hoist Rated Load

Identifies causes for reduced hoisting capacity like mounting issues or low relief valve settings.

Trouble E: Winch Runs Hot

Addresses overheating issues related to hydraulic system temperature, oil levels, or pump efficiency.

Trouble F: Hoist Chatters or Surges

Explains causes for erratic hoist movement like low oil flow or rapid control operation.

Trouble G: Wire Rope Spooling Issues

Covers problems with wire rope spooling, such as incorrect mounting or rope lay.

PD18C Component Explosion Diagram

Winch Disassembly Procedure

Planet Carrier Service

Output Planet Carrier Service

Detailed steps for cleaning, inspecting, and servicing the output planet carrier.

Primary Planet Carrier Service

Procedure for servicing the primary planet carrier, noting differences from the output carrier.

Motor Support and Brake Service

Disassembly of Motor Support/Brake

Steps to disassemble the motor support and brake components for service.

Assembly of Motor Support/Brake

Instructions for reassembling the motor support and brake components.

Drum and Bearing Support Service

Winch Assembly Procedure

Recommended Bolt Torque Specifications

Metric Conversion Table

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