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BRADEN HP35A - User Manual

BRADEN HP35A
45 pages
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1
LIT2476 R1
4/2010
PRINTED IN U.S.A.
PACR
WINCH DIVISION
P.O. BOX 547 BROKEN ARROW, OK U.S.A. 7401
3
PHONE (918) 251-8511 FAX (918) 259-1575
www.paccarwinch.com
INSTALLATION, MAINTENANCE, AND SERVICE MANUAL
HP35A
HYDRAULIC PLANETARY
RECOVERY WINCH
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Summary

Foreword

General Safety Recommendations

Safety Warning Callouts

Explains the meaning of WARNING and CAUTION emblems used in the manual.

General Safety Recommendations

Lists essential safety precautions for operating and servicing the winch.

Description of Operation

Winch Sub-Assemblies

Lists the main sub-assemblies that constitute the winch.

Dual Brake System Explanation

Details the dynamic and static brake systems of the winch.

Static Brake Assembly Operation

Explains the spring-applied, hydraulically released static brake system.

Winch Installation

Mounting and Fleet Angle Requirements

Details requirements for winch mounting and cable fleet angle.

Control Valve Requirements

Specifies the required type of directional control valve for the winch.

Hydraulic Oil Specifications

Provides guidelines on hydraulic oil type, viscosity, and temperature.

Typical Hydraulic Circuits

Two Speed Hydraulic Circuit

Illustrates the hydraulic circuit for a two-speed motor configuration.

Single Speed Hydraulic Circuit

Illustrates the hydraulic circuit for a single-speed motor configuration.

Wire Rope Installation

Wire Rope Anchor Installation

Details the procedure for installing wire rope using set screw clamps.

Pre-Delivery Checklist

Winch Operation

General Winch Operation Warnings

Provides essential safety warnings for winch operation and personnel.

Winch Warm-Up and Brake Operation

Explains the importance of warming up the winch and its effect on brake operation.

Planetary Gear Oil and Brake Clutch

Discusses the impact of gear oil on brake clutch performance.

Vehicle Positioning and Fleet Angle

Advises on vehicle positioning and fleet angle for proper spooling.

Drum Clutch Operation

Engaging the Drum Clutch

Step-by-step instructions for engaging the drum clutch.

Disengaging the Drum Clutch

Step-by-step instructions for disengaging the drum clutch.

Drum Clutch Operation Warnings

Warns against improper engagement or disengagement of the drum clutch.

Capstan Use

Bayonet Capstan Installation Precautions

Provides warnings and checks for installing bayonet type capstans.

Capstan Load Line and Vehicle Positioning

Advises on positioning for safe and effective capstan operation.

Capstan Shaft Safety Warnings

Highlights dangers of exposed capstan and extension shafts.

Auxiliary Rigging

Snatch Block Usage Recommendations

Explains when and how to use a snatch block for winching operations.

Tree Protector Usage

Recommends using a tree protector for anchoring to trees.

Snatch Block Attachment Warning

Warns about the risks of poorly attached or undersized snatch blocks.

Preventive Maintenance

Weekly Preventive Maintenance

Lists daily and weekly maintenance tasks for the winch.

Monthly Preventive Maintenance

Lists monthly maintenance tasks, including clutch and filter checks.

Servicing Safety Warning

Warns against servicing the winch while the prime mover is running.

Yearly Preventive Maintenance

Lists yearly maintenance tasks, primarily gear oil replacement.

Specifications

Troubleshooting

Winch Not Reeling Smoothly

Addresses issues with the winch not reeling in or out smoothly.

Winch Service Removal Warning

Advises removing the winch from service if certain issues arise.

Oil Leaks from Vent Plug

Troubleshoots oil leaks originating from the winch vent plug.

Brake Not Holding Load

Provides remedies for the brake failing to hold a load.

Hoist Not Hoisting Rated Load

Addresses issues where the hoist cannot lift the rated load.

Winch Overheating

Discusses causes and solutions for the winch overheating.

Hoist Chattering or Surging

Troubleshoots winching issues where the hoist chatters or surges.

Service Precautions

General Service Precautions

Lists essential precautions for servicing the winch and its components.

HP35 A Component Explosion

HP35 A Component Parts Key

Winch Disassembly

Winch Weight and Lifting Warning

Warns about the winch weight and the need for adequate lifting equipment.

Brake Cylinder Support Caution

Advises on supporting the brake cylinder during disassembly.

Shifter Housing and Retaining Ring Caution

Warns about the correct procedure for removing the shifter housing.

Drum and Retaining Ring Caution

Advises on removing the retaining ring to disconnect the drum.

Winch Assembly

General Winch Assembly Notes

Provides general guidelines for assembling the winch.

Key Winch Assembly Steps

Details critical steps in assembling the winch components.

Brake Coupling Orientation Warning

Warns about the correct orientation of the brake coupling or overrunning clutch.

Brake Coupling Retaining Ring Warning

Warns about the correct installation of the retaining ring in the brake coupling.

Planet Carrier Service

Output Planet Carrier Disassembly

Step-by-step instructions for disassembling the output planet carrier.

Output Planet Carrier Assembly

Step-by-step instructions for assembling the output planet carrier.

Primary Planet Carrier Disassembly

Step-by-step instructions for disassembling the primary planet carrier.

Primary Planet Carrier Assembly

Step-by-step instructions for assembling the primary planet carrier.

Brake Cylinder Service

Brake Cylinder Disassembly

Step-by-step instructions for disassembling the brake cylinder.

Brake Cylinder Cleaning and Inspection

Guidelines for cleaning and inspecting brake cylinder parts.

Brake Spring Replacement Warning

Warns about replacing brake springs as a set.

Brake Cylinder Assembly

Brake Cylinder Assembly

Step-by-step instructions for assembling the brake cylinder.

Brake Cylinder Pressure Test

Brake Coupling Orientation Warning (Test)

Reiteration of warning regarding correct brake coupling orientation.

Retaining Ring Installation Warning (Test)

Reiteration of warning regarding correct retaining ring installation.

Brake Clutch Service

Brake Clutch Disassembly

Step-by-step instructions for disassembling the brake clutch.

Brake Clutch Surface Finish Warning

Warns about the importance of smooth surfaces for clutch engagement.

Brake Clutch Assembly

Step-by-step instructions for assembling the brake clutch.

Brake Clutch Snap Ring Warning

Warns about the importance of seating the snap ring in the brake clutch.

Brake Valve Service

Brake Valve Disassembly

Step-by-step instructions for disassembling the brake valve.

Brake Valve Cleaning and Inspection

Guidelines for cleaning and inspecting brake valve components.

Hydraulic Motor Service

HP35 A Low Speed High Torque Hydraulic Motor

Identifies and illustrates the HP35A low speed high torque hydraulic motor.

HP35 A Two-Speed Hydraulic Motor

Identifies and illustrates the HP35A two-speed hydraulic motor.

Changing Rotation Direction

Changing Direction of Rotation for Low Speed High Torque Motor

Explains how the motor and brake system handle changes in rotation direction.

Rotation Change for Rineer;Commercial Motors

Details rotation change procedures for specific motor types.

HP35 A Brake Clutch Rotation Configuration

Explains how to configure the brake clutch for rotation changes.

Commercial Two-Speed Motor Rotation Change

Details rotation change procedures for Commercial two-speed motors.

Recommended Planetary Gear Oil

Planetary Gear Oil Warning

Warns about using the correct gear oil for brake clutch performance.

Lubricant Recommendations by Temperature

Lists recommended lubricants based on prevailing ambient temperatures.

Warm-Up Procedure and Gear Lubrication

Explains the warm-up procedure and its relation to gear lubricant.

BRADEN HP35A Specifications

General IconGeneral
BrandBRADEN
ModelHP35A
CategoryWinches
LanguageEnglish

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