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BRADEN PD15B Series - User Manual

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1
SERIES
PD12C
PD15B
PD17A
HYDRAULIC HOIST
LIT2103 R4
07-2013
PRINTED IN U.S.A.
P.O. BOX 547 Broken Arrow, OK 74013
Tel 918-251-8511 / Fax 918-259-1575
www.paccarwinch.com
WINCH
INSTALLATION, MAINTENANCE, AND SERVICE MANUAL
X-rigs
model
PD12C-SPL-59034-02L-1

Table of Contents

Questions and Answers

  • D
    Dr. Scott JohnsonAug 9, 2025
    Why does my BRADEN Industrial Electrical winch run hot?
    • G
      Gregory LarsenAug 9, 2025
      If your BRADEN Industrial Electrical winch is running hot, it could be due to several factors. It might be mounted on an uneven or flexible surface, causing distortion and binding of the gear train. Ensure the mounting surface is reinforced and level the winch with shims if needed. Also, ensure that the hydraulic system temperature is not more than 180 degrees F, thoroughly clean the exterior and flush the interior. Excessively worn or damaged internal winch parts can also cause overheating. Disassemble the winch to inspect and replace any worn parts.
  • F
    fjohnsonAug 13, 2025
    What to do if BRADEN Industrial Electrical winch brake will not hold a load?
    • N
      Natasha HernandezAug 13, 2025
      If the brake on your BRADEN Industrial Electrical winch won't hold a load with the control lever in neutral, excessive system back pressure acting on the brake release port could be the issue. Inspect the hydraulic system for a restriction in the return line from the control valve to the reservoir, and ensure the control valve and plumbing are properly sized to the winch motor. Also, worn or damaged brake discs can cause the brake to fail. Disassemble the brake to inspect the brake discs. Lastly, brake clutch slippage can also cause the issue. Drain the old gear oil and flush the winch with solvent, then thoroughly drain the solvent and refill the winch with the recommended planetary gear oil. The brake clutch itself may be damaged or worn, requiring disassembly and inspection.
  • P
    Phyllis JordanAug 17, 2025
    Why does my BRADEN Industrial Electrical winch chatter while raising a load?
    • R
      Ray JonesAug 18, 2025
      If your BRADEN Industrial Electrical winch chatters while raising a load, it could be due to a few reasons. The winch may be mounted on an uneven or flexible surface, causing distortion of the winch base and binding of the gear train. Reinforce the mounting surface, and if necessary, use shim stock to level the winch. Also, the hydraulic oil flow to the motor may be too low. Inspect the hydraulic system for a restriction in the return line from the control valve to the reservoir, and ensure the control valve and plumbing are properly sized to winch motor. Finally, the controls might be operated too quickly, so conduct operator training as required.
  • S
    Stephen BrownAug 22, 2025
    What to do if my BRADEN Industrial Electrical winch will not hoist the rated load?
    • C
      Charles MartinezAug 22, 2025
      If your BRADEN Industrial Electrical winch isn't hoisting the rated load, it could be due to a couple of reasons. The winch may be mounted on an uneven or flexible surface, causing distortion of the winch base and binding of the gear train. Reinforce the mounting surface and use shim stock to level the winch if necessary. Alternatively, the system relief valve may be set too low. Install an accurate 0-4000 psi gauge into the inlet port of the brake valve to check the relief pressure.
  • B
    Becky MathewsAug 26, 2025
    How to fix oil leaks from vent plug in BRADEN Industrial Electrical?
    • M
      montgomerydonaldAug 26, 2025
      If oil is leaking from the vent plug of your BRADEN Industrial Electrical winch, there are a couple of potential causes. First, inspect the hydraulic system for a restriction in the return line from the control valve to the reservoir. Ensure that the control valve and plumbing are properly sized to the winch motor. Second, the motor seal may be defective due to high system back pressure or contaminated oil. Thoroughly flush the entire hydraulic system, install new filters and oil, and replace the motor seal.
  • M
    mcgrathjoseNov 4, 2025
    What to do if my BRADEN Industrial Electrical winch will not lower the load smoothly?
    • W
      williamgarciaNov 4, 2025
      If your BRADEN Industrial Electrical winch isn't lowering the load smoothly, there could be a few reasons. First, a plugged or loose pilot orifice could be the cause. Try removing the pilot hose and fitting from the brake valve, then use a 5/32 inch Allen wrench to remove the pilot orifice. Ensure you clean and install the pilot orifice tightly in the brake valve. Alternatively, the friction brake may not be releasing due to a defective brake cylinder seal. In this case, disconnect the swivel tee from the brake release port and connect a hand pump with an accurate 0-2000 psi gauge and shut-off valve to the –4 J.I.C. fitting in the brake release port. Apply 1000 psi to the brake, close the shut-off valve, and let it stand for five minutes. If there's any pressure loss, the brake cylinder sh...
  • T
    Terri LunaDec 1, 2025
    Why doesn't the wire rope spool smoothly on the drum of my BRADEN Industrial Electrical winch?
    • J
      jeanharperDec 1, 2025
      If the wire rope on your BRADEN Industrial Electrical winch isn't spooling smoothly, several factors could be at play. The winch may be mounted too close to the main sheave, causing the fleet angle to exceed 1-1/2 degrees. Check the mounting distance and fleet angle, and reposition the winch as needed. Similarly, if the winch isn't mounted perpendicular to an imaginary line between the cable drum's center and the first sheave, it can cause spooling issues. Again, check the mounting distance and fleet angle, and reposition the winch. Also, you might be using the wrong lay rope. Consult a wire rope manufacturer for recommendations on wire rope that best suits your application. Finally, the winch may have been overloaded, causing permanent set in the wire rope. Replace the wire rope and condu...

Summary

General Safety Recommendations

Safety for Operators and Personnel

Key safety guidelines for operating and servicing the hoist safely.

Theory of Operation

Hoist Installation

Control Valve and Hydraulic Oil

Specifies control valve requirements and guidelines for hydraulic oil selection and filtration.

Wire and Braided Rope Installation

Preventive Maintenance

Critical Maintenance Procedures

Highlights three critical service procedures for safe and reliable operation.

Oil Level Check and Change

Component Inspection and Lubrication

Recommended Planetary Gear Oil

Troubleshooting Guide

Hoist Not Lowering Smoothly

Diagnosing and resolving issues when the hoist won't lower the load or lowers unsteadily.

Oil Leaks and Brake Holding Problems

Hoist Load Capacity, Overheating, and Spooling

Troubleshooting hoist issues like load capacity, overheating, chatter, and rope spooling.

Hoist Disassembly

Disassembly Service Precautions

Essential precautions to follow before and during hoist disassembly.

Removing Main Components

Planet Carrier Service

Output Planet Carrier Service

Primary Planet Carrier Service

Motor Support - Brake Cylinder Service

Disassembly, Cleaning, and Inspection

Steps for disassembling, cleaning, and inspecting brake cylinder components.

Disc, Spring, and Piston Seal Installation

Brake Cylinder Installation and Testing

Procedure for installing the brake cylinder and performing a pressure test.

Brake Clutch Service

Disassembly, Inspection, and Assembly

Steps for disassembling, inspecting, and reassembling the brake clutch assembly.

Sprag Bushing and Retainer Installation

Hoist Assembly

Assembly Procedures and Component Installation

Brake Valve Service

Brake Valve Overview and Disassembly

Diagram and parts list for the brake valve, followed by disassembly steps.

Valve Cleaning, Inspection, and Assembly

Procedures for cleaning, inspecting, and reassembling the brake valve.

Reversing Direction of Drum Rotation

Procedures for Changing Rotation Direction

Final Assembly and Operational Checks

BRADEN PD15B Series Specifications

General IconGeneral
BrandBRADEN
ModelPD15B Series
CategoryWinches
LanguageEnglish

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