BRADEN CH210 - User Manual

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LIT2423 R7

November 2018

Printe d in USA

©2018 PACCAR Inc.

All rights reserved

Visit our Web site at www.paccarwinch.com for the most comprehensive collection of winch, hoist, and drive

information on the Internet. Most publications and specification sheets are available for downloading.

WRITE HOIST SERIAL NUMBER BELOW

}

First 2 numbers indicate

year manufactured

For serial number location, see Page 4

CH210 and CH280

Planetary Hoist

INSTALLATION, MAINTENANCE,

AND SERVICE MANUAL

CH210

CH280

Questions and Answers

S
Sarah SchmidtAug 8, 2025
What to do if the BRADEN CH210 Winches brake won't hold a load in neutral?
- D
  Deborah KochAug 9, 2025
  If the brake isn't holding a load with the control lever in neutral, excessive system back pressure acting on the brake release port may be the cause. The solution is the same as Remedy 2 of Trouble B2. Also, worn or damaged brake discs may be the reason. You should follow Remedy 3 of Trouble A3. Slipping of the brake clutch could also be the reason. In that case, drain the old gear oil and flush the hoist with solvent, then thoroughly drain the solvent and refill the hoist with the recommended planetary gear oil. The brake clutch itself may also be damaged or worn, requiring disassembly and inspection.
B
Brandon RogersAug 13, 2025
How to fix a BRADEN Winches hoist that won't raise the rated load?
- R
  Ronald ButlerAug 14, 2025
  If the hoist won't raise the rated load, it might be mounted on an uneven or flexible surface, causing distortion and binding. Reinforce the mounting surface and use shims to level the hoist. First loosen, then evenly retighten all hoist mounting bolts to the recommended torque. Alternatively, the system relief valve might be set too low. Check the relief pressure by installing an accurate 0–4,000 PSI gauge into the inlet port of the brake valve.
M
matthew07Aug 17, 2025
Why is my BRADEN Winches hoist not raising the rated load?
- M
  Mrs. Susan AustinAug 17, 2025
  Several factors can cause a hoist to fail to raise the rated load. Be certain the hydraulic system temperature is not more than 180°F (82°C). Excessive hydraulic oil temperatures increase motor internal leakage and reduce motor performance. Follow the same remedies for Trouble D1 and D2. The hoist line pull rating is based on the first layer of wire rope. Follow the same remedies for Trouble E2. Inefficient rigging and sheaves may also be the cause. Refer to hoist performance charts for additional information. Perform rigging service as recommended by the crane manufacturer.
J
John ChaneyAug 22, 2025
What causes a BRADEN CH210 hoist to chatter when raising a load?
- M
  Maria PittmanAug 22, 2025
  Chattering during lifting can be caused by the same issues as D2, so apply the remedies for Trouble D2. It could also be due to low hydraulic oil flow to the motor, so apply the remedies for Trouble E2. Also, the controls may be operated too quickly. If so, conduct operator training as required.
A
Alexander AcostaAug 27, 2025
How to make wire rope spool smoothly on a BRADEN CH210 drum?
- A
  Amy KimAug 27, 2025
  If the wire rope doesn't spool smoothly, the hoist might be too close to the main sheave, causing a fleet angle greater than 1.5 degrees. Check the mounting distance and fleet angle, and reposition the hoist if needed. It's also possible the hoist isn't mounted perpendicular to an imaginary line between the drum center and the first sheave. You could also be using the wrong lay rope. Replace the wire rope and conduct operator/rigger training as required. Finally, the hoist may have been overloaded, causing permanent set in the wire rope.
V
Veronica AveryAug 30, 2025
Why is my BRADEN CH210 Winches leaking oil from the vent plug?
- D
  Dr. George SandersAug 30, 2025
  System back pressure must not exceed 150 PSI. Inspect the hydraulic system for a restriction in the return line from the control valve to the reservoir. Ensure the control valve and plumbing are properly sized to the hoist motor. Oil analysis may indicate contamination has worn the motor shaft and seal. Thoroughly flush the entire hydraulic system and install new filters and oil. Install a new motor seal.
V
vjordanNov 4, 2025
Why won't my BRADEN CH210 hoist lower smoothly?
- L
  Lisa BentleyNov 4, 2025
  The hoist may not lower smoothly due to a plugged or loose pilot orifice. Try removing the pilot hose and fitting from the brake valve, then use a 5/32-inch Allen wrench to remove the pilot orifice. Ensure you clean and tightly reinstall the pilot orifice in the brake valve. Alternatively, a defective brake cylinder seal could be the cause. To check this, disconnect the swivel tee from the brake release port, connect a hand pump with an accurate 0–2,000 PSI gauge and shut-off valve to the –4 JIC fitting in the brake release port, apply 1,000 PSI to the brake, close the shut-off valve, and let it stand for five minutes. If there is any pressure loss, the brake cylinder should be inspected and the seals replaced. Damaged brake discs can also prevent smooth lowering. In that case, disassemble...

Summary

General Safety Recommendations

Preventive Maintenance Procedures

Vent Plug and Oil Level Check

Instructions for checking and maintaining the oil level and vent plug.

Gear Oil Change Procedure

Steps for draining and refilling the gear oil.

Hydraulic System Maintenance

Hoist Warm-up Procedures

Recommended procedure for warming up the hoist before operation.

Planetary Gear Oil Selection

Guidance on selecting and using appropriate planetary gear oil.

Recommended Gear Oil and Oil Capacity

Ambient Temperature Gear Oil Chart

Chart correlating ambient temperature ranges with recommended gear oil types.

Inspection and Testing Procedures

Pre-Use Inspection Guidelines

Daily checks to be performed before operating the hoist.

Quarterly Inspection Requirements

Semiannual Inspection and Oil Sampling

Annual Inspection Requirements

Inspection Records and Teardown

Inspection Records and Retention Policy

Teardown Inspection Procedure

Requirements for a complete hoist disassembly and inspection.

Personnel Handling Precautions

Safety Guidelines for Personnel Lifting

Troubleshooting Guide

Hoist Not Lowering Smoothly

Addresses issues with the hoist not lowering or lowering unevenly.

Troubleshooting Continued

Oil Leaks from Vent Plug

Discusses causes and remedies for oil leaks from the vent plug.

Hoist Not Raising Rated Load Issues

Further troubleshooting for the hoist not raising its rated load.

Hoist Chattering During Raising

Deals with issues causing the hoist to chatter during raising.

Brake Not Holding Load

Addresses issues where the brake fails to hold a load in neutral.

Hydraulic System Performance Issues

Addresses problems related to hydraulic system temperature and pump operation.

Wire Rope Spooling Problems

Addresses problems with the wire rope not spooling smoothly onto the drum.

Hoist Not Raising Rated Load

Explains why the hoist may not be able to raise its rated load.

Hoist Disassembly Steps

Initial Hoist Disassembly Procedures

Hoist Disassembly Continued

Removing Clutch and Brake Cylinder Assemblies

Drum Closure and Cable Drum Removal

Overrunning Clutch Service

Overrunning Clutch Disassembly and Assembly

Brake Cylinder Service

Brake Cylinder Disassembly Procedures

Cleaning and Inspecting Brake Cylinder Parts

Brake Cylinder Service Continued

Brake Cylinder Assembly Steps

Brake Cylinder Service and Testing

Final Brake Cylinder Assembly and Test

Final steps for brake cylinder assembly and pressure testing.

Brake Cylinder Pressure Test Procedure

Procedure for testing the brake cylinder pressure.

Hoist Assembly Procedures

Drum Support and Cable Drum Assembly

Planet Carrier and Ring Gear Installation

Hoist Assembly and Torque Specs

Final Hoist Assembly Steps

Recommended Bolt Torque Values

Brake Valve Service Procedures

Brake Valve Parts and Disassembly

Brake Valve Service Continued

Brake Valve Cleaning and Inspection

Brake Valve Assembly Steps

Brake Valve Testing and Adjustment

Brake Valve Opening Pressure Test

Procedure for testing the brake valve opening pressure.

Brake Valve Adjustment Procedure

Instructions for adjusting the brake valve opening pressure.

BRADEN CH210 Specifications

General

Brand	BRADEN
Model	CH210
Category	Winches
Language	English

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