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BRADEN CH150A Series User Manual

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BRADEN
CH150A/CH230A
w/Auxiliary Brake
PLANETARY HOIST
INSTALLATION, MAINTENANCE AND SERVICE MANUAL
LIT2222 R1
6/2005
Printed in U.S.A.
PACR
WINCH DIVISION
P.O. BOX 547 BROKEN ARROW, OK U.S.A. 7401
3
PHONE (918) 251-8511 FAX (918) 259-1575
www.paccarwinch.com
Copyright 2005 PACCAR Winch Division. All rights reserved.
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BRADEN CH150A Series Specifications

General IconGeneral
BrandBRADEN
ModelCH150A Series
CategoryWinches
LanguageEnglish

Summary

FOREWORD

GENERAL SAFETY RECOMMENDATIONS

SPECIAL TOOLS

BASIC OPERATION

DESCRIPTION OF HOIST

Lists the main sub-assemblies comprising the hoist.

THEORY OF OPERATION

Explains the fundamental working principles of the hoist and its brake systems.

DUAL BRAKE SYSTEM WITH AUXILIARY BRAKE - DESCRIPTION

Details the components of the dual brake system including the static and auxiliary brakes.

DUAL BRAKE SYSTEM WITH AUXILIARY BRAKE - OPERATION

Describes how the dual brake system functions during lifting and lowering operations.

INSTALLATION

GENERAL REQUIREMENTS

Outlines essential guidelines and criteria for properly mounting the hoist.

WIRE ROPE INSTALLATION

Provides step-by-step instructions for correctly installing the wire rope using a one-piece cable wedge.

HOIST OPERATION

Warm-up Procedures

Explains the recommended warm-up procedure for the hoist, especially in cold temperatures.

Basic Hoist Operation

Details the correct positioning and initial operational steps for the hoist.

TYPICAL HYDRAULIC CIRCUITS

RECOMMENDED FASTENER TORQUE

PREVENTIVE MAINTENANCE

Pre-Use Daily Inspection

Details the critical checks to be performed before each shift for safe operation.

Quarterly Inspection

Outlines the inspection procedures required every three months or in severe duty applications.

Semi-Annual Inspection

Specifies the inspection requirements for every six months or quarterly in severe duty applications.

Annual Inspection

Describes the comprehensive inspection procedures to be performed annually.

TEAR DOWN INSPECTION

RECOMMENDED PLANETARY GEAR OIL

OIL SAMPLING AND ANALYSIS

Analysis Guidelines

Provides guidelines for interpreting oil analysis results for component wear and contamination.

Valid Oil Sample Collection

Details the correct procedure for collecting an oil sample for analysis.

BRAKE TEST PROCEDURE

AUXILIARY BRAKE TEST PROCEDURE

EMERGENCY LOWERING PROCEDURES

For Units Employing Only the Internal Spring-Applied Load Holding Brake

Describes emergency lowering for hoists with internal spring-applied brakes.

For Units Employing the Auxiliary Brake System

Details emergency lowering procedures for hoists equipped with an auxiliary brake system.

PERSONNEL HANDLING

TROUBLE SHOOTING

EXPLODED VIEW

PARTS KEY

HOIST DISASSEMBLY

BRAKE CYLINDER SERVICE

PLANET CARRIER SERVICE

AUXILIARY BRAKE SERVICE

BRAKE CLUTCH SERVICE

HOIST ASSEMBLY

REVERSING DIRECTION OF DRUM ROTATION

BRAKE VALVE SERVICE

Brake Valve Disassembly

Provides steps for taking apart the brake valve for inspection or repair.

Brake Valve Clean and Inspect

Details the procedures for cleaning and inspecting brake valve components.

Brake Valve Assembly

Outlines the steps for reassembling the brake valve after service.

METRIC CONVERSION TABLE

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