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BRAMIDAN B3 User Manual

BRAMIDAN B3
40 pages
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Operating
instructions
Baler
B3 and B4
Manual no. 7995-041
Version 01-09-2018
USA- English edition

Questions and Answers:

BRAMIDAN B3 Specifications

General IconGeneral
BrandBRAMIDAN
ModelB3
CategoryTrash Compactor
LanguageEnglish

Summary

EC Declaration of Conformity

Conditions

Explanation of Symbols

Defines danger, warning, and caution symbols used in the manual for safety communication.

Personal Safety

Operator Responsibilities and Safe Operation

Details company and operator duties for safe baler operation and maintenance.

Transport Safety Considerations

Covers baler's center of gravity and risks during transport, including tipping.

Repair and Servicing Procedures

Specifies that only authorized personnel should perform repairs and servicing.

Use and Function

Approved Waste Types

Lists acceptable waste materials for compression in the baler, with specific notes.

Bale Size Adjustment

Explains that bale size is factory set but can be changed for specific needs.

Worth Knowing

Details safety features like emergency stop, panel lights, and door interlocks for safe operation.

Transport

Lashing Procedures

Instructions on how to securely lash the baler for transport using designated brackets.

Center of Gravity and Inclination Limits

Highlights the baler's high center of gravity and the 8° lean limit during transport.

Lifting and Transporting with Forklifts

Guidance on using forklifts, avoiding damage, and safe lifting heights.

Transporting with a Crane

Instructions for using a crane, specifying lifting points and sling usage.

Moving an Installed Baler

Procedure for moving the baler after installation, involving platen positioning.

Installation

Environmental Requirements and Noise Level

Details operating temperature, humidity, and noise level compliance.

Location and Clearances

Specifies requirements for indoor/outdoor placement and necessary working area clearances.

Electrical Connection and Earthing

Guidance on checking phase, voltage, and ensuring proper electrical earthing.

Cords, Straps, or Steel Wire

Operating Principles

Power Interruption and Reset Procedures

Procedure for resetting the baler after a power interruption.

Emergency Stop Functionality

Explains how to activate, deactivate, and reset the emergency stop.

Start Button and Door Interlock

Details the requirement to open and close the filling door to activate the start button.

Two-Hand Control Mechanism

Describes the simultaneous, constant pressure requirement for two-hand control.

Bale Ejection Blockage Causes

Identifies reasons why the bale ejection might be blocked and how to resolve them.

Additional Functions

Lists functions requiring dealer adjustment and contact for more information.

The Operating Panel

Operating Panel Description and Buttons

Identifies and describes the buttons on the operating panel, including emergency stop and start.

Push Button Light Indicators

Explains the meaning of green and orange lights/flashes on the buttons for operational feedback.

Compression and Cycle Operation

Explains the platen movement during compression and automatic door closing.

Binding the Bale Process

Details the process when the bale reaches maximum and is ready for binding.

Finishing Bale Prematurely

Describes how to stop the compression cycle before the bale reaches maximum size.

Parking Platen on Bale (Occasional)

Explains how to park the platen on the bale to maintain pressure for specific materials.

Mounting Cords or Straps

Filling and Compression

Waste Distribution for Compression

Instructions on filling the chamber and distributing material evenly for optimal compression.

Compression Cycle Activation

Explains how to start the compression cycle by closing the filling door.

Finishing the Bale Prematurely

Steps for completing the bale cycle before it reaches maximum compression.

Cancelling Premature Bale Finishing

Procedure to cancel the premature bale finishing process if initiated.

Binding

Cord or Strap Binding Procedure

Details the steps for binding the bale using cords or straps after compression.

Ejecting the Bale

Pre-Ejection Safety Checks

Checks to perform before initiating bale ejection, including door opening.

Bale Ejection for B3 Model

Step-by-step guide for ejecting the bale using two-hand control on the B3 model.

Bale Ejection for B4 Model

Step-by-step guide for ejecting the bale using two-hand control on the B4 model.

Maintenance

General Maintenance Precautions

Emphasizes disconnecting power, using safety equipment, and authorized personnel for repairs.

Daily Maintenance Checks

Lists daily checks to ensure no waste is trapped and ejection mechanism is functional.

Weekly Maintenance Checks

Details weekly checks for emergency stop, door interlocks, covers, and rollers.

Biannual Maintenance Checks

Covers checking oil levels and lubricating moving parts twice a year.

Annual Maintenance and Safety Checks

Includes annual service of systems, safety checks, oil changes, and filter replacement.

Paintwork Repair and Cleaning

Provides guidance on repairing paint damage and cleaning the baler correctly.

Spare Parts Management

Recommends using original spare parts and providing serial numbers for inquiries.

Disposal Procedures

Outlines procedures for disposing of hydraulic oil and the baler itself according to regulations.

Troubleshooting

Balers Unable to Start

Diagnoses common reasons for the baler not starting and their solutions.

Start Button Flashing Error Codes

Interprets flashing error codes on the start button for diagnostics.

Noisy Baler Diagnosis

Troubleshoots causes of excessive noise, such as worn parts.

Bale Ejection Issues

Addresses problems with the two-hand control, emergency stop, and foreign objects affecting ejection.

Hydraulic Oil Leakage

Guides on how to handle hydraulic oil leaks, including safety and repair.

Checklist for Safety Check

Cable, Socket, and Emergency Stop Checks

Procedures for visually inspecting the cable/socket and testing the emergency stop function.

Two-Hand Control and Door Switch Verification

Tests the functionality of the two-hand control and door interlock switches.

Top Switch and Closing System Checks

Verifies the top limit switch and the proper functioning of door closing mechanisms.

Hydraulics Inspection

Checks hydraulic hoses for wear and ensures there are no oil leaks.