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BraunAbility Rampvan User Manual

BraunAbility Rampvan
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Toyota Minivans
Maintenance and Service Manual
33446 Rev B
February 2011
Toyota Minivans
Wheelchair-Accessible
Lowered Floor Conversion
featuring 2004 - 2010
featuring Toyota Minivans
featuring Toyota Minivans
®
Braun Rampvan
®
Braun Rampvan
W
A
RNING
ual
Man
Read manual
before servicing.
Failure to do so
may result in
serious bodily
injury and/or
property damage.
®
®
®

Table of Contents

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BraunAbility Rampvan Specifications

General IconGeneral
CategoryAutomobile Accessories
Lowered FloorYes
Ramp TypeAutomatic or Manual (depending on model)
Ramp LocationSide Entry
Ramp LengthVaries by Model
Ramp WidthVaries by Model
Weight CapacityVaries by Model
Vehicle CompatibilityToyota, Honda
OperationAutomatic or Manual (depending on model)
TypeWheelchair Accessible Vehicle
Wheelchair Tie-DownsYes (typically four-point system)

Summary

INTRODUCTION

Introduction

Overview of the Braun Rampvan lowered floor conversion, its purpose, and manual content.

Rampvan® Operation Quick Reference Guide

A simplified guide to operating the Rampvan, covering various control methods.

Rampvan Operation Overview

Rampvan Operation Overview

A simplified explanation of the Rampvan's operation.

Power Operation

Details on how Rampvan power functions are managed.

Interior Mounted Switches

Information on interior switches used for Rampvan control.

One-Touch Control Activation

How to activate Rampvan power functions using one-touch controls.

Keyless Entry Operation

Explanation of operating the Rampvan using keyless entry.

Manual Operation

Procedures for manually operating the Rampvan in case of power failure.

SAFETY PRECAUTIONS

General Safety Precautions

Critical safety warnings and guidelines for operating and servicing the Rampvan.

Towing with a Rampvan®

Guidelines and warnings regarding towing the Rampvan.

MAINTENANCE AND SERVICE REQUIREMENTS

Service Personnel and Procedures

Requirements for maintaining and servicing Braun Rampvans by authorized personnel.

Aftermarket Control Systems Policy

Policy on using only Braun-manufactured control systems for products.

MAINTENANCE AND LUBRICATION SCHEDULE

Infloor Ramp Maintenance Tasks

Maintenance and cleaning tasks for the infloor ramp and cassette area.

General Items Maintenance Tasks

Maintenance tasks for general components like door tracks and belts.

MAINTENANCE AND LUBRICATION SCHEDULE CONTINUED

Foldout Ramp Maintenance Tasks

Detailed maintenance and lubrication tasks for foldout ramps.

Infloor Ramp Maintenance Tasks

Detailed maintenance and lubrication tasks for infloor ramps.

General Items Maintenance Tasks

Maintenance tasks for general components like door tracks and belts.

MAINTENANCE AND LUBRICATION SCHEDULE CONTINUED

Power Fold Ramps Maintenance

Maintenance and lubrication procedures for power fold ramps.

Power Infloor Ramps Maintenance

Maintenance and lubrication procedures for power infloor ramps.

Linear Bearing Blocks Maintenance

Maintenance for linear bearing blocks.

Manual Fold Ramps Maintenance

Maintenance for manual fold ramps.

Power Source Inspection

Inspection of power source components like battery and fuses.

MAINTENANCE AND LUBRICATION SCHEDULE CONTINUED

Kneel Actuator Assembly Maintenance

Maintenance for the kneel actuator assembly and related components.

Kneel Microswitches and Override

Maintenance for kneel microswitches and electrical override.

Kneel Assembly Chain Maintenance

Maintenance for the kneel assembly chain.

TROUBLESHOOTING DIAGNOSIS

Troubleshooting Diagnosis Chart

A chart to diagnose and resolve common Rampvan problems.

TROUBLESHOOTING

Kneel System Troubleshooting

Diagnosis and remedies for kneel system operational issues.

Power Door Troubleshooting

Diagnosis and remedies for power door operational issues.

TROUBLESHOOTING

Foldout Ramp Deploy Troubleshooting

Diagnosis and remedies for foldout ramp deploy issues.

Foldout Ramp Stow Troubleshooting

Diagnosis and remedies for foldout ramp stow issues.

TROUBLESHOOTING

Infloor Ramp Deploy Troubleshooting

Diagnosis and remedies for infloor ramp deploy issues.

Infloor Ramp Stow Troubleshooting

Diagnosis and remedies for infloor ramp stow issues.

TROUBLESHOOTING

Power Door Close Troubleshooting

Diagnosis and remedies for power door closing issues.

Kneel System Raise Troubleshooting

Diagnosis and remedies for kneel system raise issues.

Remote Control Troubleshooting

Diagnosis and remedies for remote control operation issues.

Kneel Electrical Override Troubleshooting

Diagnosis and remedies for kneel electrical override issues.

TROUBLESHOOTING

Kneel Mechanical Override Troubleshooting

Diagnosis and remedies for kneel mechanical override issues.

BELOW FLOOR OBSTRUCTIONS

General Obstruction Awareness

Awareness of underfloor obstructions when installing equipment.

Infloor Rampvan® Underfloor Diagram

Illustration showing underfloor components for Infloor Rampvan.

BELOW FLOOR OBSTRUCTIONS

Foldout Rampvan® Underfloor Diagram

Illustration showing underfloor components for Foldout Rampvan.

AUXILIARY POWER SUPPLY

Auxiliary Power Supply Overview

Information on provided fuse blocks for auxiliary power.

Fuse Blocks Details

Details and specifications of the battery and ignition fuse blocks.

SPECIFICATIONS

General Specifications - Foldout and Infloor Rampvans®

General specifications for Rampvan conversions.

Vehicle Weights - Foldout and Infloor Rampvans®

Weights of OEM and converted Toyota Sienna vehicles.

Operation Cycle Times - Foldout and Infloor Rampvans®

Operation cycle times for foldout and infloor Rampvans.

REPLACEMENT PARTS - Infloor Ramp

Infloor Ramp Parts List

List of replacement parts for the infloor ramp.

REPLACEMENT PARTS - 2007 Foldout Ramp

2007 Foldout Ramp Parts List

List of replacement parts for the 2007 foldout ramp.

REPLACEMENT PARTS - Pre-2007 Foldout Ramp

Pre-2007 Foldout Ramp Parts List

List of replacement parts for the Pre-2007 foldout ramp.

REPLACEMENT PARTS - Pre-2007 Kneel Assembly

Pre-2007 Kneel Assembly Parts List

List of replacement parts for the Pre-2007 kneel assembly.

REPLACEMENT PARTS - 2007 Kneel Assembly

2007 Kneel Assembly Parts List

List of replacement parts for the 2007 kneel assembly.

DIMENSIONS

Foldout and Infloor Rampvan Dimensions

Physical dimensions and measurements for Rampvans.

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