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Brush Bandit 90 User Manual

Brush Bandit 90
161 pages
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BRUSH CHIPPER
MODELS 90/150/200
OPERATING & PARTS MANUAL
ATTENTION:
Depending on what replacement
parts you are ordering, we will
need the following information:
CHIPPER COMPONENTS
Serial Number
Model Number of Chipper
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Spec. Number
CLUTCH COMPONENTS
Brand
Serial Number
Assembly of Clutch
MANUFACTURED BY
BANDIT INDUSTRIES, INC.
6750 Millbrook Road
REMUS, MICHIGAN, USA 49340
PHONE: (800) 952-0178 IN USA
PHONE: (989) 561-2270 OR 561-2272
FAX: (989) 561-2273 ~ SALES DEPT.
FAX: (989) 561-2962 ~ PARTS/SERVICE
E-MAIL: www.banditchippers.com
Model No: _________________
Serial No: _________________
DEALER:
Name: ____________________
Address: __________________
City/State: _________________
Phone No: _________________
Delivery Date: ______________
Engine Make: ______________
Serial No: _________________
Clutch Make: _______________
Model: _________ S/N _______
Copyright 5/11
BUILT WITH QUALITY
AND DESIGN FIRST
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Brush Bandit 90 Specifications

General IconGeneral
Feed SystemHydraulic
Number of Knives2
Fuel TypeGasoline
Chipping Capacity9 inches (23 cm)
Length14 feet
Width5 feet
Height8 feet

Summary

Introduction and Warranty Information

Introduction to the Chipper

Manual's purpose, safety considerations, and product standards.

Explanation of Limited Warranty

Details warranty terms, exclusions, and customer responsibilities.

Serial Number Location Guide

Safety Procedures and Precautions

Equipment Specifications Details

Decal Identification and Placement

Decal Locations on Machine

Illustrates the placement of various safety and identification decals.

Autofeed System Options and Operation

Autofeed Digital Tach Hour Meter Part Numbers

Lists part numbers for autofeed tachometers and contact info.

Autofeed System Terminology

Defines key terms and components of the autofeed system.

Autofeed System Troubleshooting Guide

Provides troubleshooting steps for autofeed system issues.

Machine Controls and Operation

Feed Control Handle Operation and Adjustment

Explains correct operation and tension adjustment for the feed control handle.

Location of Controls and Adjustments

Diagrams showing the location of various controls on the machine.

Winch and Engine Control Procedures

Details operation for winch and engine controls.

Hood and Spring Lock Pin Operation

Explains chipper hood safety interlock and spring lock pin.

Engine Controls and Operation Guide

Describes typical engine controls and their functions.

Transportation Procedures

Loading and Unloading Machine Safely

Guidelines for safely loading and unloading the chipper.

Maintenance and Servicing Guidelines

Daily Startup and Maintenance Checklist

Checklist for daily inspections and pre-operation checks.

Periodic Maintenance Schedules

Covers weekly, monthly, 3-month, and yearly maintenance tasks.

Bolt Torque Specifications

Specifies torque values for various bolts and hardware.

Lubrication Chart and Procedures

Guide to lubrication points, frequency, and methods.

Belt Tensioning and Alignment

Instructions for checking and adjusting belt tension.

Anvil Adjustment and Knife Clearance

Details on checking and adjusting anvil clearance.

Feedwheel Bearing Service Procedures

Instructions for servicing and replacing feedwheel bearings.

Easy Climb Feed System Adjustment

Explains how to adjust the easy climb feed system's spring tension.

Procedure for Unplugging the Chipper

Steps to safely clear a plugged chipper.

Tire Wear and Brake Adjustment Guidelines

Information on tire wear diagnostics and brake adjustment.

Hydraulic System Components and Operation

Hydraulic Fluid Requirements

Specifies recommended hydraulic fluid types and specifications.

Typical Hydraulic Settings and Schematics

Provides flow, pressure settings and system schematics.

Hydraulic Pressure Adjustment Procedures

Details procedures for checking and adjusting hydraulic relief valve pressure.

Hydraulic System Troubleshooting Guide

Guides for diagnosing and resolving common hydraulic system issues.

Hydraulic Pump and Motor Checks

Procedures for checking hydraulic pump and motor performance.

Control Valve Maintenance and Repair

Instructions for control valve detent assembly and O-ring replacement.

Chipper Section: Knives and Troubleshooting

Troubleshooting Chipper Problems

Addresses common issues affecting chipper performance.

Chipper Knife Grinding and Filing

Guidance on sharpening chipper knives for optimal cutting.

Chipper Knife Changing Procedure

Step-by-step instructions for safely changing chipper knives.

Lubrication and Coolant Guidelines

Component Lubrication and Coolant Requirements

Covers engine, bearings, fluids, and other component maintenance.

Electrical System Diagrams

Typical Electrical Wiring Diagrams

Illustrates the wiring configurations for the machine's electrical system.

Replacement Parts Information

Information Needed for Ordering Parts

Details required information for ordering chipper, engine, and clutch parts.

Infeed Hopper Components

Infeed Hopper Parts for Models 150/200 Quad Feed

Part breakdown and numbers for the 150/200 Quad Feed infeed hopper.

Chipper Component Parts Breakdown

Chipper Knife and Hardware Parts

Anvil Hardware Parts List

Discharge Components and Assemblies

Standard Discharge Assembly

Part breakdown for the standard discharge chute.

Hand Crank Discharge Assemblies

Parts list for hand crank adjustable height and swivel discharges.

Hydraulic Swivel Discharge Parts

Part breakdown for the hydraulic swivel discharge.

Hydraulic Flipper Discharge Components

Part breakdown for the hydraulic flipper discharge system.

Telescopic Discharge Assembly Parts

Part breakdown for the telescopic discharge system.

Hydraulic System Component Details

Hydraulic Schematic (No Options)

Diagram of the hydraulic system without optional components.

Hydraulic Schematic (With Options)

Diagram of the hydraulic system with common optional components.

Hose Clamps, Guards, and Flow Dividers

Parts and diagrams for hose management and flow division components.

Control Valve Components and Schematics

Details on spring-loaded and feedwheel control valves.

Frame and Accessory Components

Fuel and Hydraulic Tank Components

Model 90 Tank Assemblies and Parts

Part breakdown for the Model 90 fuel and hydraulic tanks.

Models 150/200 Tank Assemblies and Parts

Part breakdown for the Models 150/200 fuel and hydraulic tanks.

Chip Box and Accessory Components

Model 90 Chip Box Components

Part breakdown for the Model 90 chip box and accessories.

Optional Components and Attachments

Hydraulic Winch Components

Part breakdown for the optional hydraulic winch system.

Hydraulic Tongue Jack Components

Part breakdown for the optional hydraulic tongue jack.

Hydraulic Activated Last Chance System

Parts for the hydraulic activated last chance safety system.

Foldaway Radiator Screen Parts

Parts for the optional foldaway radiator screen.

PTO Components and Assemblies

Service Record Log

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