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Bryant 126S - User Manual

Bryant 126S
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Installation Instructions
NOTE: Read the entire instruction manual before starting the installation.
SAFETY CONSIDERATIONS
IMPORTANT: This appliance shall only be installed by EPA qualified
personnel having appropriate certification. This appliance is not
intended for use by persons (including children) with reduced physical,
sensory or mental capabilities or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of
the appliance by a person responsible for their safety.
Improper installation, adjustment, alteration, service, maintenance, or
use can cause explosion, fire, electrical shock, or other conditions which
may cause death, personal injury, or property damage. Consult a
qualified installer, service agency, or your distributor or branch for
information or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this product.
Refer to the individual instructions packaged with the kits or accessories
when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and
work gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and follow all
warnings or cautions included in literature and attached to the unit.
Consult local building codes and current editions of the National
Electrical Code (NEC) NFPA 70. In Canada, refer to current editions of
the Canadian electrical code CSA 22.1.
Recognize safety information. This is the safety-alert symbol When
you see this symbol on the unit and in instructions or manuals, be alert to
the potential for personal injury. Understand these signal words;
DANGER, WARNING, and CAUTION. These words are used with the
safety-alert symbol. DANGER identifies the most serious hazards which
will result in severe personal injury or death. WARNING signifies
hazards which could result in personal injury or death. CAUTION is
used to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
GENERAL
NOTE: In some cases noise in the living area has been traced to gas
pulsations from improper installation of equipment.
1. This unit is intended to be installed in a location that is 10,000 feet
(3000 meters) above sea level or lower.
2. Locate unit away from windows, patios, decks, etc. where unit
operation sound may disturb customer.
3. Ensure that vapor and liquid tube diameters are appropriate for unit
capacity.
4. Run refrigerant tubes with no bends with centerline bend radius less
than 2.5 times the external pipe diameter.
5. Leave some slack between structure and unit to absorb vibration.
6. When passing refrigerant tubes through the wall, seal opening with
RTV or other pliable silicon-based caulk. (See Fig. 1.)
7. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
8. Do not suspend refrigerant tubing from joists and studs with a rigid
wire or strap which comes in direct contact with tubing (see Fig. 1).
9. Ensure that tubing insulation is pliable and completely surrounds
vapor tube.
10. When necessary, use hanger straps which are 1 in. (25 mm) wide
and conform to shape of tubing insulation. (See Fig. 1.)
11. Isolate hanger straps from insulation by using metal sleeves bent to
conform to shape of insulation.
12. Provision shall be made for expansion and contraction of long runs
of piping.
13. Piping and fittings shall be protected as far as possible against
adverse environmental effects. For example, the accumulation of
dirt and debris.
14. Piping should be installed to reduce the likelihood of hydraulic
shock damaging the system.
15. Certified piping and components must be used in order to protect
against corrosion.
16. Flexible pipe elements shall be protected against mechanical
damage, excessive stress by torsion, or other forces. They should be
checked for mechanical damage annually.
17. Piping material, routing, and installation shall be include protection
from physical damage in operation and service, and be in
compliance with the national and local codes and standards of the
installation site.
18. When setting up refrigerant piping, precautions shall be taken to
avoid excessive vibration or pulsation
126S
Preferred™ Series Air Conditioners
with Puron® Refrigerant
1-1/2 to 5 Nominal Tons
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical
disconnect switch must be in the OFF position. There may be more than
1 disconnect switch. Lock out and tag switch with a suitable warning
label.
WARNING
!
EXPLOSION HAZARD
Failure to follow this warning could result in
personal injury or death.
Never use air or any gas containing oxygen for leak
testing or operating refrigerant compressors. Never
allow compressor suction pressure to operate in a
vacuum with service valves closed. See service
manual for pump-down instructions.
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Summary

SAFETY CONSIDERATIONS

ELECTRICAL SHOCK HAZARD

Warning about disconnecting power before installation or service.

EXPLOSION HAZARD

Warning about using oxygen for leak testing or operating compressors in vacuum.

Install on a Solid, Level Mounting Pad

Refrigerant Tubing Connection Outdoor

Install Liquid-Line Filter Drier Indoor

Evacuate Refrigerant Tubing and Indoor Coil

Deep Vacuum Method

Detailed procedure for achieving a deep vacuum using specific equipment.

Mandatory Requirements

Leak Check

Warning and procedure for leak checking using vacuum.

Installing with Indoor Piston

Units with Cooling Mode TXV

Units with Indoor Piston

Make Electrical Connections

Start-Up

UNIT OPERATION AND SAFETY HAZARD

Cautions regarding overcharging, vacuum operation, and hot compressor dome.

3-Phase Monitor

Check Charge

Units with TXV

WARNING PERSONAL INJURY AND;OR PROPERTY DAMAGE HAZARD

Final Checks

Repairing Refrigerant Circuit

Summary

SAFETY CONSIDERATIONS

ELECTRICAL SHOCK HAZARD

Warning about disconnecting power before installation or service.

EXPLOSION HAZARD

Warning about using oxygen for leak testing or operating compressors in vacuum.

Install on a Solid, Level Mounting Pad

Refrigerant Tubing Connection Outdoor

Install Liquid-Line Filter Drier Indoor

Evacuate Refrigerant Tubing and Indoor Coil

Deep Vacuum Method

Detailed procedure for achieving a deep vacuum using specific equipment.

Mandatory Requirements

Leak Check

Warning and procedure for leak checking using vacuum.

Installing with Indoor Piston

Units with Cooling Mode TXV

Units with Indoor Piston

Make Electrical Connections

Start-Up

UNIT OPERATION AND SAFETY HAZARD

Cautions regarding overcharging, vacuum operation, and hot compressor dome.

3-Phase Monitor

Check Charge

Units with TXV

WARNING PERSONAL INJURY AND;OR PROPERTY DAMAGE HAZARD

Final Checks

Repairing Refrigerant Circuit

Overview

This document provides installation instructions for the Bryant Preferred™ Series Air Conditioners with Puron® Refrigerant, covering 1-1/2 to 5 nominal tons. It emphasizes safety considerations, general installation guidelines, and specific procedures for piping connections, charging, and maintenance.

Function Description:

The Bryant Preferred™ Series Air Conditioners are designed to provide cooling using Puron® refrigerant. These units are intended for residential applications and must be installed by EPA-qualified personnel. The manual outlines the necessary steps for proper installation, ensuring efficient and safe operation. It covers both units with cooling mode TXV (Thermostatic Expansion Valve) and units with indoor pistons, detailing the specific charging methods for each.

Important Technical Specifications:

  • Refrigerant: Puron® refrigerant.
  • Nominal Tons: 1-1/2 to 5 nominal tons.
  • Installation Altitude: Intended for installation at locations 10,000 feet (3000 meters) above sea level or lower.
  • Refrigerant Tube Diameters: Must be appropriate for unit capacity. Table 1 provides recommended liquid and vapor tube diameters (e.g., 3/8-inch liquid line for all units, with vapor lines varying from 3/4-inch to 1-1/8-inch depending on unit size).
  • Liquid-Line Size: Maximum 3/8-inch OD for all residential applications, including long line.
  • Lineset Length: Factory charge is for 15 ft (4.57 m) of lineset. Additional refrigerant (0.6 oz/ft of 3/8 liquid line) is required for longer linesets. For tubing set lengths between 80 and 200 ft (26.7 and 61.0 m) horizontal or 35 ft (10.7 m) vertical differential (up to 250 ft (76.2 m) Total Equivalent Length), refer to the Residential Piping and Longline Guideline.
  • Buried Lines: No buried-line applications greater than 36-in. (914.4 mm) are allowed. If any refrigerant tubing is buried, a 6-inch (152.4 mm) vertical rise at the service valve must be provided.
  • Clearance Requirements:
    • 24 in. (609.6 mm) clearance to the service end of the unit.
    • 48 in. (1219.2 mm) above the unit.
    • 6-in. (152.4 mm) clearance on one side of the unit.
    • 12-in. (304.8 mm) on all remaining sides.
    • For units with wire grille coil guards, an 18-inch (457.2 mm) clearance option is approved between units if no overhang within 12 ft (3.66 m).
    • Units with louver panels require 24-inch (609.6 mm) between units.
    • On rooftop applications, units must be located at least 6 in. (152.4 mm) above the roof surface.
  • Operating Ambient (Cooling Mode): Minimum outdoor operating ambient without accessory is 55°F (13°C).
  • Vacuum Depth: System must be evacuated to 500 microns.
  • Pressure Proof Check: Unit must hold a nitrogen charge of about 200 psi for 1 hour without pressure decrease.
  • Leak Check: After vacuuming to 500 microns, the pressure shall not rise above 1500 microns in 10 minutes when isolated from the pump.
  • Indoor Piston: Contains a Teflon® ring (or seal) for proper seating against the distributor body.
  • Electrical: Requires 24VAC for control wiring. Three-phase units include a monitor control with an LED indicator for status (OFF, FLASHING for reversed phase, ON for normal).
  • Accessories (Table 6): Lists required accessories for low-ambient cooling (below 55°F/13°C), long line applications, and sea coast applications (within 2 miles/3.22 km). These include Ball Bearing Fan Motor, Crankcase Heater, Evaporator Freeze Thermostat, Hard Shut-Off TXV, Liquid Line Solenoid Valve, Motor Master or Low-ambient Pressure Switch, Support Feet, and Winter Start Control.

Usage Features:

  • Installation Location: Units should be located away from windows, patios, and decks to minimize noise disturbance.
  • Piping Installation: Refrigerant tubes should be run with no sharp bends (radius less than 2.5 times external pipe diameter), with some slack to absorb vibration. Openings through walls must be sealed with RTV or pliable silicon-based caulk. Direct tubing contact with water pipes, duct work, floor joists, wall studs, floors, and walls should be avoided. Hanger straps (1 in. wide) conforming to insulation shape should be used, isolated from insulation by metal sleeves.
  • Mounting: Units must be installed on a solid, level mounting pad, within ±2° (±3/8 in./ft, ±9.5 mm/m). For hurricane tie-downs, knockouts are provided in the unit base pan. Rooftop applications require mounting on a level platform or frame, above a load-bearing wall, with isolation from the structure.
  • Filter Drier: A factory-supplied liquid-line filter drier must be installed in the liquid line. If replaced, refer to the Product Replacement Parts List for the correct part number.
  • Evacuation: Refrigerant tubes and indoor coil must be evacuated to 500 microns using the deep vacuum method to eliminate contamination and moisture.
  • Charging Methods:
    • Units with Cooling Mode TXV: Charged by the subcooling method. Requires measuring liquid service valve pressure and liquid line temperature, then comparing to the required subcooling temperature from the unit rating plate (Table 2). Refrigerant is added or reclaimed to achieve the target subcooling within ±3°F (±1.7°C).
    • Units with Indoor Piston: Charged by the superheat method. Requires measuring suction pressure, suction temperature, outdoor air dry-bulb temperature, and indoor air wet-bulb temperature. Superheat is determined from Table 3, and refrigerant is added or reclaimed to reach the target suction line temperature (Table 4). Charge in liquid form into the suction service port using a flow-restricting device.
  • Start-Up Procedure: After evacuation, fully open liquid and vapor service valves. Replace valve stem caps finger-tight plus an additional 1/12 turn. Close electrical disconnects, set thermostat to desired temperature (below indoor ambient), and set to COOL and fan control to ON or AUTO. Operate for 15 minutes, then check refrigerant charge.
  • 3-Phase Monitor: For 3-phase units, an LED on the circuit board indicates phase problems (flashing for reversed phase). If flashing, disconnect power and interchange two field-wiring leads on the unit contactor.

Maintenance Features:

  • Periodic Maintenance: For continued high performance and to minimize equipment failure, periodic maintenance must be performed. Frequency varies based on geographic areas and coastal applications. Refer to the Owner's Manual for detailed information.
  • Refrigerant Circuit Repair: When breaking into the refrigerant circuit, safely remove refrigerant using a recovery pump certified for flammable refrigerants. Purge the circuit with nitrogen gas, evacuate to 1500 microns, break vacuum with a nitrogen purge (away from ignition sources), then open the circuit by cutting or brazing.
  • Final Checks: Before leaving the job, ensure all wiring is routed away from tubing and sheet metal edges, and is secure. All panels and covers must be securely fastened. Service valve stem caps must be tightened to 1/12-turn past finger-tight. Leave the Owner's Manual with the customer and explain system operation and maintenance requirements. Fill out the Dealer Installation Checklist.
  • Training Resources: My Learning Center (www.mlctraining.com) provides professional residential HVAC training resources.

Bryant 126S Specifications

General IconGeneral
BrandBryant
Model126S
CategoryAir Conditioner
LanguageEnglish

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