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Bryant 926TC User Manual

Bryant 926TC
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Installation, Start-up, Operating and
Service and Maintenance Instructions
NOTE: Read the entire instruction manual before starting the installation.
TABLE OF CONTENTS
REQUIRED NOTICE FOR MASSACHUSETTS
INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 1 – Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 2 – Minimum Clearances to Combustible Materials
for All Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 3 – Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8
Table 4 – Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 5 – Minimum Space Volumes for 100% Combustion, Ventila-
tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 13
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 6 – Opening Dimensions - in. (mm) . . . . . . . . . . . . . . . . . 18
FILTER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 7 Filter Media Pressure Drop (Clean) Versus Airflow - in. w.c.
(Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 8 – Filter Media Pressure Drop (Clean) Versus Face Velocity-
in. w.c. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 9 – Air Filter Selection and Duct Sizing - In. (mm) . . . . . 21
Table 10 – Air Filter Located in Filter Cabinet . . . . . . . . . . . . . . 21
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table 11 – Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . 24
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 12 – Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
INTELISENSE™ TECHNOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . 28
ACCESSORIES (See Fig. 37 and Fig. 38.) . . . . . . . . . . . . . . . . . . . 28
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 13 – Vent Termination Kit for Direct Vent (2-pipe) Systems30
Table 14 – Approved Combustion-Air and Vent Pipe, Fitting and Ce-
ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 15 – Maximum Equivalent Vent Length - Ft. . . . . . . . . . . 40
Table 16 – Deductions from Maximum Equivalent Vent Length - Ft.
(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 17 – Maximum Allowable Exposed Vent Lengths in Uncondi-
tioned Space Insulation Table - Ft. . . . . . . . . . . . . . . . . . . . . . . . 44
Table 18 – Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
AIR DELIVERY - CFM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Table 19 – Air Delivery - CFM (with filter) . . . . . . . . . . . . . . . . 49
Table 20 – Default Airflow Settings . . . . . . . . . . . . . . . . . . . . . . 53
FURNACE CONTROL PROGRAMMING
AND NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Table 21 – System Status Display Codes . . . . . . . . . . . . . . . . . . 54
Table 22 – Main Menu Options. . . . . . . . . . . . . . . . . . . . . . . . . . 54
SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 56
Table 23 – Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Table 24 – Altitude Derate Multiplier for USA. . . . . . . . . . . . . . 60
Table 25 – Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 61
Table 26 Orifice Size and Manifold Pressure (in. w.c.) for Gas Input
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 64
ELECTRICAL CONTROLS AND WIRING . . . . . . . . . . . . . . . . . 64
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
GAS FURNACE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 78
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
To learn more about this appliance and installation via a mobile device,
go to https://bryant.hvacpartners.com/NFC or use the QR code below. To
access airflow tables or troubleshooting guide on your mobile device go
to mlctraining.com/training/techdocs/85/ or use the QR code below.
To learn more about InteliSense, go to Bryant.hvacpartners.com/InteliSense
or use the QR code below.
A230201
A200352
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
on the referenced subject, which is represented only by the standard in its entirety.
926TC
Two-Stage, Non-Communicating, Variable 25-Speed,
ECM Multipoise, Condensing Gas Furnace
with InteliSense™
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Bryant 926TC Specifications

General IconGeneral
BrandBryant
Model926TC
CategoryFurnace
LanguageEnglish

Summary

Massachusetts Installation Requirements

Safety Considerations

Carbon Monoxide Poisoning Hazard

Warning about CO poisoning risks.

Fire, Injury, or Death Hazard

Warnings about fire, injury, or death hazards.

General Safety Warnings

Fire, Explosion, Electrical Shock, and CO Hazards

Hazards related to fire, explosion, shock, and CO.

Combustible Solvents and Cements Hazard

Warning about combustible solvents and cements.

Furnace Reliability Hazard

Caution about potential component damage.

Bypassing Safety Controls Hazard

Warning about bypassing furnace safety controls.

Non-Manufacturer Approved Parts Hazard

Hazard from using non-manufacturer approved parts.

Cut Hazard

Caution regarding sharp sheet metal edges.

Introduction

Location Requirements

Combustion and Ventilation Air

Codes and Standards

Electrostatic Discharge (ESD) Precautions

Location and Air Requirements

Combustion and Ventilation Air

Direct Vent (2-pipe) Applications

Air requirements for direct vent systems.

Non-Direct Vent (1-pipe) Applications

Air requirements for non-direct vent systems.

Ventilated Combustion Air Applications

Air requirements for ventilated combustion air.

Furnace Corrosion Hazard

Caution about corrosive air affecting furnace.

Carbon Monoxide Poisoning Hazard

Warning about exhaust fans creating negative pressure.

Outdoor Combustion Air Method

Standard Method for Combustion Air

Indoor Combustion Air Guidelines

Condensate Trap Installation

Upflow Orientation Condensate Trap

Trap installation for upflow orientation.

Downflow Orientation Condensate Trap

Trap installation for downflow orientation.

Horizontal Orientation Condensate Trap

Trap installation for horizontal orientation.

Condensate Drain Connection

Upflow/Downflow Orientation Drain Connection

Drain connection details for upflow/downflow.

Left Side Drain Pipe Orientation

Horizontal Orientation Drain Installation

Installation Overview

Supply Air Connections

Connecting the supply air ductwork.

Return Air Connections

Connecting the return air ductwork.

Downflow Installation

Location Relative to Cooling Equipment

Filter Arrangement

Air Ducts

General Duct Requirements

Standards for duct system design and sizing.

Return Duct Sizing

Selecting filter sizes and duct transitions.

Gas Piping Installation

Gas Adjustment Procedures

Electrical Connections

J-Box Installation

External Electrical Box Mounting

Side-Mounted External Box Installation

Power Cord Installation in J-Box

BX Cable Installation in J-Box

Top-Mounted External Box Installation

InteliSense™ Technology Features

Temperature Display

Displaying temperature readings on the control board.

Accessory Connections

Connecting accessories like EAC and humidifier.

Venting System Guidelines

Canada Venting Requirements

Venting System General Information

Direct Vent / 2-Pipe System

Details on direct vent (2-pipe) systems.

Ventilated Combustion Air Systems

Details on ventilated combustion air systems.

Non-Direct Vent (1-pipe) System

Details on non-direct vent (1-pipe) systems.

Direct Vent Termination Clearances

Vent Termination Clearances for Ventilated/Non-Direct Systems

Inside Corner Vent Terminations

Vent Termination Location

General Location Guidance

General notes on vent termination location.

Support for Vent Terminations

Recommendations for supporting vent terminations.

Combustion Air Pipe Attachment

Vent and Combustion Air Pipe Sizing

Venting System Length Calculations

Vent Pipe Adapter and Combustion Air Pipe Adapter Installation

Vent Coupling and Adapter Details

Vent Termination Installation

Concentric Vent Termination

Installation of concentric vent terminations.

Two-Pipe and Single-Pipe Terminations

Installation of two-pipe and single-pipe terminations.

Roof Vent Termination Requirements

Sidewall Vent Terminations

Concentric Vent Sidewall Terminations

Installation of concentric vent sidewall terminations.

Inducer Outlet Restrictor Installation

Venting System Length Calculations

Air Delivery (CFM) Data

Furnace Control Programming

On-Board Control Method

Using the 3-digit LCD display for programming.

System Status Display Codes

Main Menu Options

Control Board Replacement

Procedures for replacing the furnace control board.

Service Label Information

Start-Up, Adjustment, and Safety Check

General Start-Up Notes

General notes for start-up and adjustment.

Start-Up Procedures

Step-by-step procedures for initial startup.

Component Test Sequence

Wiring Diagram

Condensate Trap Priming

Adjustments

Inlet Gas Pressure Check

Manifold Pressure Adjustment

Gas Rate Clocking Procedure

Safety Control Checks

Final Startup Checklist

Service and Maintenance Procedures

Electrical Controls and Wiring

Information on electrical controls and wiring.

Care and Maintenance

Air Filter Cleaning/Replacement

How to clean or replace the air filter.

Blower Motor and Wheel Maintenance

Burner and Flame Sensor Cleaning

Hot Surface Igniter Servicing

Collector Box and Drainage System Flushing

Condensate Drain and Trap Cleaning

Heat Pad Operation Check

How to check the heat pad operation if installed.

Heat Exchanger Cleaning

Primary Heat Exchangers

Cleaning procedures for primary heat exchangers.

Secondary Heat Exchangers

Winterization Procedures

Sequence of Operation

Perfect Heat® Technology - Two-Stage Heating

Operation for two-stage heating with single-stage thermostat.

Two-Stage Thermostat Heating Operation

Cooling Mode Operations

Single-Speed Cooling

Operation for single-speed cooling.

Two-Speed Cooling with Single-Stage Thermostat

Adaptive cooling operation with single-stage thermostat.

Two-Stage Thermostat and Two-Speed Cooling

Two-stage cooling operation with two-stage thermostat.

Dehumidification Mode

Continuous Fan Mode

Wiring Diagram Reference

Troubleshooting Overview

Troubleshooting Guide

Major Flash Codes

Gas Furnace Checklist

Gas Adjustment

Steps for adjusting gas settings.

Parts Replacement Information

Model Nomenclature

Related product manuals