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BT REFLEX RR B1-3 User Manual

BT REFLEX RR B1-3
514 pages
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© BT Europe AB
Service Manual en
REFLEX RR B,E RR B,E CC
Valid from serial number: 713962-
Order number: 218920-040
Issued: 2005-09-09 ITS
https://www.forkliftpdfmanuals.com/

Table of Contents

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BT REFLEX RR B1-3 Specifications

General IconGeneral
BrandBT
ModelREFLEX RR B1-3
CategoryTrucks
LanguageEnglish

Summary

General product information

Truck data

Technical specifications for various truck models including lifting capacity, speeds, weight, and noise levels.

Technical data

General tightening torque

Tightening torque values in Newton metres (NM) for galvanized, non-oiled, and untreated, oiled bolts.

Introduction, maintenance

Safety regulations during maintenance work

Guidelines for qualified personnel performing maintenance, emphasizing safety and proper procedures.

Safe lifting

Instructions for safe lifting procedures, including surface requirements and brake activation.

Preventive maintenance

Maintenance Schedule

Schedule for preventive maintenance tasks for RR B/E 1-8 and RR B/E 2-8 CC models.

Driver protection

Tilt Stops

Procedures for inspection, adjustment, and removal of tilt stops.

Electric pump motor

Bearing replacement

Procedure for dismantling and assembling bearings in the electric pump motor.

Electric steering motor

Replacing the steering motor

Step-by-step instructions for dismantling and assembling the steering motor.

Electric drive motor

Dismantling and assembling the drive motor

Detailed procedures for dismantling and assembling the drive motor, including gear wheel and brakes.

Mechanical drive gear unit

Replacing the drive motor/drive transmission

Instructions for replacing the drive motor and drive transmission.

Travel brake system

Operating description

Explanation of how the travel brake system operates.

Electromechanical disc brake, drive motor

Description of the electromechanical disc brake on the drive motor.

Maintenance

Maintenance procedures for the travel brake system.

Fork/support arm wheel

Dismantling the wheel

Instructions for dismantling support arm wheels.

Dismantling/assembling the wheel bearings

Procedures for dismantling and assembling wheel bearings.

Mechanical steering system

Replacing the steering generator

Instructions for dismantling and assembling the steering generator.

Electrical system

Symbol list and wiring diagrams

List of symbols and wiring diagrams for the electrical system.

Battery

Setting the battery parameters on RR trucks fitted with Hawker Evolution gel batteries

Recommendations for setting parameter 21 for Hawker Evolution gel batteries.

Electronic card

Terminal connections and voltages on A5

Tables detailing terminal connections and active voltages for 10X, 20X, 30X, 40X, 50X, 60X, 70X, 80X, 90X.

Parameter setting of all parameters

Guide to setting various truck parameters like steering sensitivity and lift heights.

Warning codes

List of warning codes, their descriptions, error types, and causes.

Error Codes

List of error codes with explanations and corrective actions for various fault modes.

Hydraulics

Adjusting fork lowering

Procedure for adjusting the fork lowering speed.

Adjusting the maximum lifting capacity

Procedure for adjusting the maximum lifting capacity.

Hydraulic pump

Replacing the hydraulic pump

Instructions for replacing the hydraulic pump.

Hydraulic connections

Tightening torque for hydraulic connections

Torque specifications for hydraulic connections (Conical, Tredo, Pipe, Screwed).

Main lift cylinder

Dismantling the lift cylinders from the mast

Instructions for dismantling lift cylinders from the mast.

Free lift cylinder

Dismantling

Instructions for dismantling the free lift cylinder.

Reach cylinder

Assembling and dismantling the reach cylinder

Procedures for assembling and dismantling the reach cylinder.

Tilt cylinder

Dismantling the cylinder

Procedure for dismantling the tilt cylinder.

Assembling the fork carriage

Instructions for assembling the fork carriage.

Tilt cylinder

Dismantling the cylinder from the truck

Instructions for dismantling the cab tilt cylinder from the truck.

Dismantling and assembling the cylinder

Procedures for dismantling and assembling the tilt cylinder.

Main mast

Assembling the mast

Instructions for assembling the main mast.

Dismantling the mast

Instructions for dismantling the main mast.

Adjusting the play

Procedures for adjusting lateral and radial play in the mast.

Main lift chain system

Checking the chain setting

Procedure for adjusting and checking lift chain settings.

Chain inspection

Inspection guidelines for chain wear, rust, stiff links, bolt rotation, and damage.

Lifting devices

Repair and testing

Guidelines for fork arm repair and yield testing.

Maintenance

Maintenance procedures for telescopic forks.

Troubleshooting

Guidance for diagnosing and resolving issues with lifting devices.

Battery charger

Error indication and error messages

Explanation of error codes and appropriate actions.

Service and maintenance

Procedures for basic programming, resetting statistics, and calibration.

Control/computer equipment

Function for diagnostics

How to access diagnostics functions within the TruckCom program.

Positioning equipment

Programming

Instructions for programming parameters related to height settings.

Instructions for destruction

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