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Cameron ORBIT GP-19 User Manual

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®
ORBIT
®
ORBIT Installation, Operation
and Maintenance
P R O C E S S V A L V E S
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Cameron ORBIT GP-19 Specifications

General IconGeneral
BrandCameron
ModelORBIT GP-19
CategoryControl Unit
LanguageEnglish

Summary

Pre-Installation Inspection

Step 1: Check Nameplate

Check the valve nameplate for size, class, and trim.

Step 2: Verify Suitability for Service

Verify valve suitability for service by referring to service tag and nameplate.

Step 6: Verify Power Source for Actuated Valves

Verify proper air supply or electric power source for valves with power actuators.

Step 7: Check Actuated Valve Components

Verify all components and piping are undamaged for actuated valves.

Installation of Manually Operated Valves

Step 4: Orient Valve for Higher Pressure

Orient valve so preferred pressure end faces higher pressure when closed.

Step 6: Identify Preferred Pressure End

Locate "Pref. Pres. End" stamping marked with red paint for easy identification.

Installation of Actuated Valves

Step 3: Orient Valve for Higher Pressure

Orient valve so preferred pressure end faces higher pressure when closed.

Step 5: Identify Preferred Pressure End

Locate "Pref. Pres. End" stamping marked with red paint for easy identification.

Step 11: Connect Actuator Power Supply

Connect the actuator power supply after the valve and actuator unit is installed.

Step 12: Regulate Supply Pressure for Pneumatic Actuators

Regulate supply pressure for pneumatic actuators to the amount shown on nameplate.

Step 14: Connect Air Supply to Diaphragm Actuator

Connect opening air supply to point A and closing air supply to point B.

Step 15: Identify Actuator Type (Piston Actuated Valve)

Check nameplate to determine if actuator is LG or LS type.

Step 16: Illegible Nameplate Handling

Do not install if nameplate is illegible; consult ORBIT Representative.

Step 17: LG Type Double Acting Piston Actuator Connections

Connect closing air to point A and opening air to top of gas over oil tank (B).

Step 18: LG Type Spring Close Piston Actuator Connections

Connect opening air supply to top of gas over oil tank (B) for spring close.

Step 19: LS Type Piston Actuator Connections

Connect opening air supply at A and closing air supply to gas over oil tank (B).

Step 20: LS Type Spring Close Piston Actuator Connections

Connect opening air supply to point A for LS type spring close actuators.

Step 21: LS Spring Close Actuator Filter Breather

Replace plug with filter breather on LS spring close actuators to prevent damage and injury.

Step 23: Cycle and Verify Operation

Cycle valve fully open/closed, check indicator rod travel and instrumentation.

Orbit Figure Number Codes

Model and Standard Trim Codes

Explanation of model and standard trim codes used in figure numbers.

Valve Size, Class, and Nominal Travel

Table correlating valve size, ASME class, and nominal travel.

Valves with One Lube Point

Small Bore Standard Valve Lube Point

Identifies packing fitting, adjustment screw, and lube point on small bore standard valves.

Small Bore O.S.&Y. Valve Lube Points

Identifies lube point, adjustment bolts, and stem guide on small bore O.S.&Y. valves.

Valves with Two Lube Points

Large Bore Standard Valve Lube Points

Identifies upper/lower lube points, packing fitting, adjustment screw, and stem guide.

Large Bore O.S.&Y. Valve Lube Points

Identifies upper lube point, stem guide, cover, and packing adjustment on large bore O.S.&Y. valves.

Orbit Recommended Lubrication Schedule

Minimum Lubrication Frequency

Recommends minimum lubrication frequency based on operation and service.

Special Service Maintenance

Consult representative for maintenance in special services like oxygen or HF acid.

Warning: Pressure Containing Areas

Do not remove parts from pressure-containing areas unless instructed; danger exists.

Checking Fluid Level: LG Type

Close valve to check fluid level for LG type; fluid should reach indicated level.

Checking Fluid Level: LS Type

Open valve to check fluid level for LS type; fluid should reach fill plug level.

Stem Packing Adjustment

Warning: Do Not Remove Packing Fitting

Warning against removing packing fitting due to potential injury and damage.

Stopping Stem Leaks

Advance or tighten the packing adjustment screw to stop stem leaks.

Warning: Over-Packing Prevention

Warning against over-packing to prevent stiff operation or excessive pressure buildup.

Relieving Excessive Packing Pressure

Gently tap ball check with a pin punch to relieve excessive packing pressure.

Warning: Removing Hex Nuts Under Pressure

Never remove hex nuts from gland retainer bolts while valve is under pressure.

Drilling Valves

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