Campbell Hausfeld FP2200 Series User Manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could
result in personal injury and/or property damage! Retain instructions for future reference.
CAMPBELL Oilless Air
..H,,.A.oUS.FELD, Compressors
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of home
and automotive jobs. These
compressors power spray guns, impact
wrenches and other tools. These units
operate without oil.
Safety Guidelines
This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger indicates
an imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
IAWARNINGI Warning indicates
a potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
I_CAUTIONI Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
I NOTICE I Noticeindicates
important
information, that if not followed, MAY
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service. In case of
questions, damaged or missing parts,
please call 1-800-543-6400 for customer
DO NOT RETURN THE
PRODUCT TO THE
RETAILER]
Record the Model No., Serial No. and
date of purchase located on the
compressor serial number tag.
Model No
Serial No.
Date of purchase
Retain these numbers for future
reference.
assistance or call the nearest Campbell
Hausfeld Authorized Service Center.
A listing of service center locations is
enclosed. Have the serial number,
model number, and parts list (with
missing parts circled) before calling.
I_WARNINGI Do not operate
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
General Safety
Information
Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses, etc.)
used, make up a high pressure
pumping system, the following safety
Breathable Air Warning
This compressor/pump is not
equipped and should not be used
"as is" to supply breathing quality
air. For any application of air for
human consumption, the air
compressor/pump will need to be
fitted with suitable in-line safety
and alarm equipment. This
additional equipment is necessary
to properly filter and purify the air
to meet minimal specifications for
Grade D breathing as described in
Compressed Gas Association
Commodity Specification G 7.1 -
1966, OSHA 29 CFR 1910. 134,
and/or Canadian Standards
Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line
safety and alarm equipment is not
simultaneously used, existing
warranties shall be voided, and
Campbell Hausfeld disclaims any
liability whatsoever for any loss,
personal injury or damage.
_recautions must be observed at all
times:
I. Read all manuals
included with this
product carefully. Be
thoroughly familiar
with the controls and
the proper use of the equipment.
2. Follow all local electrical and safety
codes as well as in the US, National
Electrical Codes (NEO and Occupational
Safety and Health Act (OSHA).
I REMINDER: Keep dated proof of purchase for purposes] Attach it to this manual or file it for safekeeping.
your warranty
© 2002 Campbell Hausfeld/Scott Fetzer Forparts, product& serviceinformation IN224705AV 7/02
visit www.chpower.com

Campbell Hausfeld FP2200 Series Specifications

General

Model	FP2200 Series
Max Pressure	125 PSI
Power Source	Electric
Voltage	120V
Pump Type	Oil-Free

Summary

Description

Safety Guidelines

Unpacking

General Safety Information

Breathable Air Warning

Compressor not for breathing quality air. Requires special equipment for Grade D breathing air.

Disclaimer of Warranties

Warranties void if used for breathing air without proper safety equipment.

Assembly

Handle Assembly

Instructions for assembling the handle to the compressor unit using wood and screws.

Wheel Assembly

Instructions for attaching wheels using shoulder bolts and lock nuts.

Installation

Electrical Installation

Requires a qualified electrician for wiring and connections, adhering to local codes.

Grounding Instructions

Product must be grounded. Use a properly installed and grounded outlet.

Wiring

Wiring must meet local codes and be rated for motor amperage/voltage.

Operation

Pressure Switch

Automatically controls compressor operation based on preset tank pressure.

Regulator

Controls the amount of air pressure released at the hose outlet.

ASME Safety Valve

Automatically releases air if tank pressure exceeds the preset maximum.

Operation (Cont.)

Handle and Tool Storage

Details on moving the compressor and storing air tools.

Drain Petcock

Valve for draining moisture from the tank to prevent corrosion.

Moisture in Compressed Air

Explains how moisture forms, its effects, and mitigation using a filter.

Regulator Knob

Controls air pressure to tools by turning clockwise (increase) or counterclockwise (decrease).

Outlet (Tool) Pressure Gauge

Shows air pressure at the outlet in PSI.

Tank Pressure Gauge

Indicates the pressure being built within the compressor tank.

Maintenance

Safety Valve Check

Check safety valve by pulling ring; replace if leaking or stuck.

Drain Moisture

Drain moisture from tank by opening drain cock.

Cleaning

Clean dust and dirt from pump cover, tank, and air lines.

Lubrication

This is an oilless compressor requiring no lubrication.

Storage

Store hose and compressor in a cool, dry place, with tank drained.

Troubleshooting Chart

Compressor Will Not Run

Possible causes include no power, breaker trip, or faulty pressure switch/check valve.

Motor Hums But Cannot Run

Issues like poor contacts, voltage, or defective valve/unloader can cause this.

Fuses Blow/Circuit Breaker Trips

Caused by incorrect fuse size, overload, or defective valve/unloader.

Tank Pressure Drops

Check for loose connections, drain cock, or leaking check valve.

Low Air Output

May be due to air leaks or worn piston rings.

Troubleshooting Chart (Continued)

Excessive Moisture in Discharge Air

Caused by excess water in tank or high humidity; drain tank or use air line filter.

Compressor Runs Continuously

Indicates a defective pressure switch or excessive air usage.

Excessive Starting and Stopping

May be due to condensation, air leaks, or a faulty tank check valve.

Air Leaking from Unloader

Check valve stuck in open position; remove and replace valve.

Motor Runs But No Air Output

Likely caused by a broken belt.

Tool Recommendations

Lists recommended and not recommended tools for continuous or intermittent use.

Limited Warranty

Duration and Coverage

Details warranty period and what defects are covered.

What is Not Covered

Excludes implied warranties, incidental damages, abuse, neglect, and maintenance items.

Purchaser Responsibilities

Requires proof of purchase, proper use, and delivery for service.