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Canon iR1600 Series User Manual

Canon iR1600 Series
738 pages
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iR1600/iR2000/
iR1610/iR2010
SERIES
REVISION 0
MAR. 2002
COPYRIGHT
©
2002 CANON INC. CANON
iR1600/iR2000/iR1610/iR2010 SERIES
REV.0 MAR. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)
FY8-13HS-000

Table of Contents

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Canon iR1600 Series Specifications

General IconGeneral
Print TechnologyLaser
Resolution600 x 600 dpi
InterfaceUSB 2.0
Scanner TypeFlatbed
Print Speed16 ppm
Paper Capacity250 sheets
Copy Speed16 cpm
Memory32 MB
FunctionsPrint, Copy, Scan
Multiple CopyUp to 99 copies
Scanning Resolution600 x 600 dpi
Paper Input250-sheet cassette
Paper Output100 sheets (face down)
Paper SizeA4, A5, B5
Duplex PrintingNo
Warranty1 year
Network ReadyNo

Summary

CHAPTER 1 INTRODUCTION

1 Features

Details the key features of the copier, including high-speed copying, image quality, large paper source, mixed paper sizes, networking, and hard disk capabilities.

2 Specifications

Provides detailed specifications for the copier, including type, system components, functions, and operational parameters.

3 Names of Parts

Identifies and illustrates the external view of the copier, including key components like the control panel and delivery tray.

4 Control Panel

Describes the control panel layout and functions for both non-fax and fax models, detailing each key and indicator.

4.1.3 Master Password

Explains the master password used for servicing and system administrator functions, emphasizing its confidentiality.

4.2 Basic Operation

Details the basic operation procedures for both non-fax and fax models, covering key functions accessible via the control panel.

4.3 Extended Operation

Explains extended operation functions like page separation, margin settings, and frame erase for both non-fax and fax models.

4.4 User Mode

Outlines the structure of the User Mode settings screen, covering common settings, copy settings, and other configurable options.

5 Cleaning by the User

Provides instructions for users on how to perform routine maintenance, including cleaning the fixing roller and copyboard glass.

6 Safety and Warnings

Covers important safety information regarding laser light, CDRH requirements, and handling of the laser unit and toner.

7 Reproduction Processes

Details the machine's image formation system, outlining the construction and the steps involved in the reproduction process.

CHAPTER 2 BASIC OPERATION

1 Basic Operation

Outlines the functional construction of the machine, dividing it into six major blocks for operational understanding.

1.2 Outline of Electrical Circuitry

Describes the major electrical mechanisms controlled by PCBs, detailing the functions of the Image Processor PCB and DC Controller PCB.

1.3 Inputs to and Outputs from Electrical Components

Illustrates the wiring diagram of the major PCBs, showing the connections between various components and units.

1.4 Basic Sequence of Operation

Explains the basic sequence of operation for scanning and printing in memory copying, including scanner and printer start conditions.

1.5 Controlling the Main Motor (M101)

Details the functions of the main motor control circuit and the construction of the circuit, including drive signals and error detection.

CHAPTER 3 IMAGE READING/PROCESSING SYSTEM

1 Outline of Operation

Describes the major functions of the image reading/processing system, including exposure, scanning, and size detection.

2 Reader Drive System

Explains the components and operation of the reader drive system, including the reader motor, carriage, and drive belt.

3 Detecting the Size of Originals

Details how the machine detects original size using sensors for auto paper selection and auto enlargement/reduction.

4 Image Processing

Explains the image processing and correction steps performed in copier mode, including A/D conversion and density adjustments.

5 Disassembly and Assembly

Provides instructions on how to disassemble and assemble the machine, emphasizing safety precautions and screw identification.

CHAPTER 4 LASER EXPOSURE SYSTEM

1 Outline of Operation

Describes the laser exposure system components, including the laser unit and scanner motor, and control methods.

2 Generating the Horizontal Signal

Explains the generation of the horizontal sync signal used to direct laser light to the photosensitive drum.

3 Laser Driver Circuit

Details the laser driver circuit's function in driving the semiconductor laser according to video signals from the image processor PCB.

4 Controlling the Scanner Motor

Explains how the scanner motor is controlled for constant speed rotation and pre-rotation, including signal inputs and error conditions.

5 Disassembly and Assembly

Provides instructions on how to disassemble and assemble the laser/scanner unit, with safety precautions.

CHAPTER 5 IMAGE FORMATION SYSTEM

1 Outline of Processes

Describes the functions and methods of the image formation system, including components like photosensitive drum and toner cartridge.

1.1 Sequence of Operation (image formation system)

Illustrates the sequence of operation for the image formation system during power-on and printing.

2 Controlling the Primary Charging Roller Bias

Explains the primary charging control system, including bias control and turning the bias on/off.

3 Controlling the Developing Bias

Details the developing bias control system, covering turning bias on/off and controlling it to a constant voltage level.

4 Controlling the Transfer Charging Roller Bias

Explains the transfer charging mechanism control, including bias application and voltage level correction.

5 Detecting the Presence/Absence of a Cartridge and the Level of Toner

Describes the toner level sensor and how the machine detects cartridge presence and toner levels.

6 Monitoring the Waste Toner Case

Explains the waste toner case monitoring system, including the stirring rod and the waste toner case full sensor.

7 Disassembly and Assembly

Provides instructions for disassembling and assembling the image formation system components, including the drum unit and developing assembly.

CHAPTER 6 PICKUP/FEEDING SYSTEM

1 Outline

Explains the pickup mechanism, including specifications and constructions for different cassette types and paper handling methods.

1.2 Arrangement of Major Rollers and Sensors

Illustrates the arrangement of major rollers and sensors within the pickup/feeding system, crucial for paper handling.

2 Controlling the Pickup Assembly

Details the pickup control mechanisms from the cassette and multifeeder tray, including sequences and retry operations.

3 Controlling the Registration Roller

Explains how the registration roller is controlled to detect the leading edge of paper and ensure proper image alignment.

4 Detecting Jams

Describes the jam detection system using sensors, including sequences for delay jams, stationary jams, and jam history.

5 Disassembly and Assembly

Provides instructions for disassembling and assembling key components of the pickup/feeding system, such as the cassette pickup assembly.

CHAPTER 7 FIXING SYSTEM

1 Outline of Operation

Describes the fixing system's operation, including the roles of the fixing roller, delivery roller, and toner image fusing.

2 Controlling the Fixing Temperature

Explains the temperature control mechanisms for the fixing heater, including response to power switch, paper type, and energy save modes.

2.3 Detecting an Error

Details the error detection methods for the fixing system, covering thermistor and thermal switch errors and their causes.

2.4 Protective Mechanism

Describes the protective mechanisms designed to prevent fixing heater malfunctions, such as thermistor high temperature and disconnection detection.

3 Disassembly and Assembly

Provides instructions for disassembling and assembling the fixing system components, including the fixing assembly and delivery sensor.

CHAPTER 8 EXTERNALS AND AUXILIARY CONTROL SYSTEM

1 Control Panel

Describes the construction of the control panel, including the circuitry of its PCBs and indications on the LCD for different models.

2 Power supply

Explains the machine's DC power generation, conversion into ON/OFF systems, and output levels from the power supply PCB.

3 Control at Time of Energy Save Mode

Details the energy save mode (ESS) mechanism, including how it is controlled and its operation based on standby time or key presses.

4 Fan

Describes the heat discharge fan, its control mechanism for two-speed operation (full and half speed), and error detection.

5 Back-Up Battery

Explains the back-up battery system, including lithium and vanadium lithium batteries for data back-up, and their specifications.

6 Disassembly and Assembly

Provides general instructions for disassembling and assembling machine parts, emphasizing safety and proper handling.

CHAPTER 9 CASSETTE UNIT

1 Outline

Describes the cassette unit's basic outline, specifications, and construction, including pickup mechanisms and drive sources.

1.3 Arrangement of Major Rollers and Sensors

Illustrates the arrangement of major rollers and sensors for 1-cassette, 2-cassette, and 3-cassette units.

2 Pickup Assembly

Details the pickup control system for different cassette units, including link gears and motor drive signals.

3 Detecting Jams

Explains jam detection mechanisms for the cassette unit, including sensor functions and sequences for delay jams and stationary jams.

4 Disassembly and Assembly

Provides instructions for disassembling and assembling the cassette unit, including removing the cassette unit and its components.

CHAPTER 10 INNER 2-WAY TRAY

1 Specifications

Details the system specifications for the inner 2-way tray, including number of bins, stacking, paper type, and size.

1.2 Arrangement of Rollers and Sensors

Illustrates the arrangement of major rollers and sensors within the inner 2-way tray, crucial for paper delivery.

2 Controlling Delivery Operation

Explains how paper is delivered to the No. 2 delivery slot and how to select delivery trays via user mode.

3 Detecting Jams

Describes jam detection for the inner 2-way tray, including sensor functions and sequences for delay jams, stationary jams, and jam history.

4 Disassembly and Assembly

Provides instructions for disassembling and assembling the inner 2-way unit, emphasizing safety precautions.

CHAPTER 11 INSTALLATION

1 Selecting the Site of Installation

Outlines the requirements for selecting an installation site, including environmental conditions and spatial needs for maintenance.

2 Unpacking and Installing the Machine

Provides points to note before starting the installation work and details the sequence for installing the machine.

2.3 Unpacking and Removing the Fixing Members

Details the unpacking process and the removal of fixing members, checking for missing attachments.

2.4 Removing the Dummy Drum

Provides step-by-step instructions for removing the dummy drum, including handling the developing assembly locking lever and left cover.

2.5 Mounting the Drum Unit

Details the procedure for mounting the drum unit, including removing fixing members and handling the air-bubble sheet.

2.6 Mounting the Toner Cartridge

Provides instructions for mounting the toner cartridge, including removing fixing tape and fitting the cartridge correctly.

2.7 Putting Paper in the Cassette

Details the procedure for loading paper into the cassette, including sliding out the cassette and removing tapes.

2.8 Placing Paper in the Multifeeder Tray

Explains how to place paper in the multifeeder tray, including setting paper guides and ensuring proper alignment.

2.9 Checking the Copy Images

Describes how to check the copy images after installation, ensuring proper operation and image quality.

2.10 Selecting the Country/Region through Service Operation

Guides the user on selecting the country/region setting in service mode to ensure proper communication standards.

2.11 Setting the Date/Time (user mode)

Provides instructions for setting the date and time in user mode, covering navigation through the Timer Settings menu.

2.12 Storing the Specifications Report

Explains how to generate and store a specifications report from the service mode for documentation purposes.

2.13 Setting the Fax Functions (if equipped with fax functions)

Details the procedure for setting fax functions, including connecting the line and setting the dialing method.

2.14 Checking the Printer Functions (if equipped with printer functions)

Guides the user on checking the printer functions after installation, including test prints and network cable connections.

3 Relocating the Machine

Provides instructions for relocating the machine, emphasizing proper procedures for securing components like the drum unit and carriage.

4 Flow of accessory installation

Outlines the recommended sequence for installing accessories, such as the card reader and network interface board.

5 Installing the Card Readere-E1 (accessory)

Details the installation process for the Card Reader-E1 accessory, including required parts and connection procedures.

6 Installing the Image RAM (accessory)

Provides instructions for installing the Image RAM accessory, with separate steps for non-fax and fax models.

7 Installing the Remote Diagnostic Device II (accessory)

Guides the user on installing the Remote Diagnostic Device II accessory, including parts procurement and connection steps.

CHAPTER 12 MAINTENANCE AND INSPECTION

1 Periodically Replaced Parts

Lists parts that require periodical replacement to ensure machine performance, noting that the copier, cassette unit, and inner 2-way tray have no such parts.

2 Guide to Durables

Provides information on durable parts that may require replacement due to wear or damage, listing their part numbers and expected life.

3 Basic Service Work

Recommends basic service work to ensure a longer product life, including making test copies and checking general conditions.

4 Cleaning During a Visit

Details cleaning procedures for various parts that should be performed during a service visit, such as the copyboard glass and contact sensor.

5 Points to Note When Storing/Handling the Drum Unit

Provides essential guidelines for storing and handling the drum unit to prevent damage from environmental factors like light and humidity.

CHAPTER 13 TROUBLESHOOTING

1 Image Adjustment Basic Procedure

Provides a basic procedure for image adjustment, including initial checks, scanner side checks, and printer side checks.

2 Standards and Adjustments

Details the standards for image position and provides instructions for adjusting image margins for copying and ADF copying.

2.2 Fixing System

Describes how to check the fixing roller pressure (nip) and provides troubleshooting steps for fixing faults.

2.3 Electrical Parts

Lists electrical components and provides guidance on work procedures when replacing major parts like sensors and PCBs.

3 Troubleshooting Image/Operation Faults

Provides a comprehensive guide to troubleshooting various image and operation faults, covering initial checks and specific problem resolutions.

4 Arrangement and Functions of Electrical Parts

Illustrates the arrangement of electrical parts, including PCBs, sensors, motors, and fans, with their respective functions.

5 Service Mode

Explains how to use the machine's service mode, detailing the various blocks and items available for checking and setting functions.

CHAPTER 14 VERSION UP

1 Upgrading

Outlines the methods for upgrading the machine or its accessories by downloading firmware or replacing ROM DIMMs.

2 Upgrading by Downloading

Provides detailed steps for upgrading firmware via a PC using a USB driver and the Service Support Tool.

2.4 Downloading the System Software

Details the procedure for downloading system software, including making connections via USB and selecting the appropriate model.

2.5 Downloading for G3 FAX

Explains how to download G3 multiport firmware, emphasizing the selection of G3FAX on the Unit Select screen.

2.6 Downloading for the Finisher-L1

Provides instructions for upgrading the Finisher-L1 accessory by downloading ROM via a downloader PCB.

3 Back Up Data

Explains how to back up data from the SRAM on the image processor PCB using the Service Support Tool.

CHAPTER 2 BASIC OPERATION

1 Outline of Electrical Circuitry

Presents a block diagram of the G3 Fax function, illustrating the interconnections between major components like PCBs and interfaces.

1.2 Functions

Details the functions of the Image Processor PCB, NCU PCB, and Modular PCB, covering communication control, memory, and line interfaces.

1.3 Functional Block (network interface board)

Describes the functional blocks of the network interface board, including its interface specifications and transmission functions.

CHAPTER 3 DISASSEMBLY/ASSEMBLY

1 Disassembly and Assembly

Provides general instructions for disassembling and assembling the machine, emphasizing safety precautions and proper procedures.

1.1 Removing the Hard Disk

Details the procedure for removing the hard disk drive, including screw removal and detaching the disk.

1.2 Removing the Network Interface Board

Provides instructions for removing the network interface board, including detaching the rear cover and USB cable.

1.3 Removing the Printer Board

Details the procedure for removing the printer board, including turning off power and detaching screws and connectors.

CHAPTER 4 TROUBLESHOOTING

1 Service Mode

Explains how to access and use the machine's service mode for printer-related settings, including navigation through menus.

1.2 Functions of Service Mode

Lists the functions available within the service mode, such as PPG CHECK SUM, COLD RESET, and FEADER MENU options.

2 Self Diagnosis

Describes the self-diagnostic program run by the printer unit upon power-on, indicating fault messages like warning messages and service call errors.

2.2 Warning Messages

Lists common warning messages, their meanings, and the corresponding actions to take, such as memory overflow or disk full conditions.

2.3 Normal Error

Details normal error indications like invalid password or disk errors, along with the actions required to resolve them.

2.4 Service Call Error

Lists service call errors, such as communication errors and internal component errors, providing actions like restarting or replacing parts.

APPENDIX

1 Special Tools

Lists special tools required for servicing the board, including their tool numbers, appearance, and uses.

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