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Canon iR2018 Series User Manual

Canon iR2018 Series
348 pages
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Oct 11 2007
Service Manual
iR2030/2025/2022/2018 Series
iR2030

Table of Contents

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Canon iR2018 Series Specifications

General IconGeneral
Duplex PrintingManual
Copy Resolution600 x 600 dpi
TypeMonochrome Laser Multifunctional
Print Speed18 ppm
Print Resolution600 x 600 dpi
Paper Capacity250 sheets
Paper Output100 sheets
Paper SizesA4, A5, B5, Legal, Letter, Executive
Copy Speed18 cpm
Multiple CopyUp to 99 copies
Scan Resolution600 x 600 dpi
Scan toUSB
InterfaceUSB 2.0
Supported OSWindows, Mac
Warm-up TimeLess than 15 seconds

Summary

Introduction

Symbols Used

Explains documentation symbols used to indicate special information, such as notes, cautions, or warnings.

Chapter 1: Introduction

System Construction Overview

Details system configurations of pickup/delivery and original handling accessories for various models.

Product Specifications

Lists and describes the technical specifications of the machine.

Names of Parts

Identifies and labels the main external parts of the machine with diagrams.

Using the Machine

Provides instructions on operating the machine, including power on/off procedures.

Control Panel Overview

Identifies and describes the functions of the machine's control panel components.

User Mode Items

Lists and explains various settings configurable in the user mode.

Maintenance by the User

Outlines essential maintenance tasks that users can perform.

Safety Precautions

Provides crucial safety information for operating the machine.

Product Specifications

Details the technical specifications of the machine.

Function List

Lists the available functions of the machine.

Types of Paper

Lists supported paper types and their specifications.

Chapter 2: Installation

Pre-Installation Checks

Steps to perform before starting the installation.

Unpacking and Installation Procedures

Procedures for unpacking and installing the machine.

Installing the Drum Unit

Detailed instructions for installing the drum unit.

Installing the Toner Bottle

Step-by-step guide for installing the toner bottle.

Setting the Cassettes

Instructions for setting up the paper cassettes.

Checking Image Quality

Procedure to check the quality of printed images after installation.

Setting the Country/Region

Steps to set the country/region for proper machine operation.

Setting the Date and Time

Instructions for setting the machine's date and time.

Checking Network Connection

Steps to verify the network connection status.

Installing the Card Reader

Detailed instructions for installing the card reader.

Registering the Card IDs

Procedure for registering card IDs after installation.

Installing the Heater PCB

Instructions for installing the heater PCB.

Installing the Reader Heater

Instructions for installing the reader heater.

Installing the Reader Heater Harness

Step-by-step guide for installing the reader heater harness.

Installing the Cassette Heater

Instructions for installing the cassette heater.

Installing the Control Card Cable

Instructions for installing the control card cable.

Chapter 3: Main Controller

Main Controller Construction

Describes the construction and mechanisms of the main controller.

Image Processor PCB Construction

Details the construction and major control mechanisms of the Image Processor PCB.

Image Processing Overview

Provides an overview of the image processing flow within the machine.

Image Processing Module Construction

Describes the modules involved in image processing.

Reader Unit Input Image Processing

Explains how image data from the reader unit is processed.

Image Data Flow

Illustrates the data flow for various functions.

Parts Replacement Procedure

Instructions for replacing main controller parts.

Main Controller PCB Replacement

Detailed procedure for removing and replacing the main controller PCB.

SDRAM Replacement

Procedure for replacing the SDRAM module.

Chapter 4: Original Exposure System

Original Exposure System Construction

Describes the construction of the original exposure system.

Basic Sequence Overview

Describes basic operational sequences.

Various Control Mechanisms

Details various control mechanisms for the original exposure system.

Contact Image Sensor (CIS) Details

Explains the function and operation of the contact image sensor.

Original Size Detection

How the machine detects the size of the original document.

Dirt Sensor Control

How the machine controls dirt detection to improve image quality.

Image Processing System

Details the image processing system.

Parts Replacement Procedures

Instructions for replacing parts related to the original exposure system.

Copyboard Glass Replacement

Procedure for replacing the copyboard glass.

Reader Controller PCB Replacement

Procedure for replacing the reader controller PCB.

Contact Sensor Replacement

Procedure for replacing the contact image sensor.

Original Size Sensor Replacement

Procedure for replacing the original size sensor.

Reader Heater Replacement

Procedure for replacing the reader heater.

Chapter 5: Laser Exposure

Laser Exposure System Construction

Describes the construction of the laser exposure system.

Laser Activation Timing Control

How laser activation timing is controlled.

Laser Light Intensity Control

How laser light intensity is controlled.

Laser Scanner Motor Control

How the laser scanner motor speed is controlled.

Laser Shutter Control

How the laser shutter is controlled.

Laser Scanner Unit Replacement

Procedure for replacing the laser scanner unit.

Chapter 6: Image Formation

Image Formation System Specifications

Lists specifications of the image formation system.

Image Formation Process Details

Details the step-by-step image formation process.

High-Voltage System Control

How the high-voltage system is driven and controlled.

Drum Unit Information

Details the drum unit and its components.

Charging Mechanism Details

Explains the charging mechanism.

Developing Unit Overview

Overview of the developing unit.

Developing Bias Control

Details the control of developing bias.

Toner Container Overview

Explains the toner container structure and function.

Transfer Unit Details

Details the transfer unit.

Transfer Bias Control

How transfer bias is controlled.

Separation Mechanism Details

Explains the separation mechanism.

Photosensitive Drum Cleaning

Procedures for cleaning the photosensitive drum.

Waste Toner Full Detection

How the machine detects when the waste toner box is full.

Parts Replacement Procedures

Instructions for replacing machine parts.

Drum Unit Replacement

Procedure for replacing the drum unit.

Developing Assembly Replacement

Procedure for replacing the developing assembly.

Transfer Charging Roller Replacement

Procedure for replacing the transfer charging roller.

Chapter 7: Pickup/Feeding System

Pickup/Feeding System Construction

Describes the construction of the pickup/feeding system.

Main Unit Locations

Shows the locations of main units in the pickup/feeding system.

Roller Layout Diagram

Illustrates the layout of rollers in the pickup/feeding system.

Paper Path Diagrams

Diagrams showing the paper path for various configurations.

Sensor Layout Diagram

Shows the layout of sensors in the pickup/feeding system.

Jam Detection

Information on detecting paper jams.

Cassette Pickup Unit Details

Details the cassette pickup unit.

Manual Feed Pickup Unit Details

Details the manual feed pickup unit.

Parts Replacement Procedures

Instructions for replacing parts in the pickup/feeding system.

Pickup Roller Replacement

Procedure for replacing the pickup roller.

Cassette Replacement

Procedure for replacing the cassette unit.

Cassette Pickup Assembly Replacement

Procedure for replacing the cassette pickup assembly.

Cassette Size Sensor Replacement

Procedure for replacing the cassette size sensor.

Cassette Retry Paper Sensor Replacement

Procedure for replacing the cassette retry paper sensor.

Cassette Paper Sensor Replacement

Procedure for replacing the cassette paper sensor.

Cassette Pickup Solenoid Replacement

Procedure for replacing the cassette pickup solenoid.

Manual Pickup Roller Replacement

Procedure for replacing the manual pickup roller.

Manual Feed Tray Paper Sensor Replacement

Procedure for replacing the manual feed tray paper sensor.

Manual Feed Pickup Solenoid Replacement

Procedure for replacing the manual feed pickup solenoid.

Registration Roller Replacement

Procedure for replacing the registration roller.

Registration Clutch Replacement

Procedure for replacing the registration clutch.

Separation Roller Replacement

Procedure for replacing the separation roller.

Separation Pad Replacement

Procedure for replacing the separation pad.

Chapter 8: Fixing System

Fixing System Construction

Describes the construction of the fixing system.

Fixing Film Speed Control

How the fixing film speed is controlled.

Fixing Film Temperature Control

How the fixing film temperature is controlled.

Paper Passage Detection

How the machine detects paper passage through the fixing unit.

Protective Functions for Fixing Heater

Explains the machine's protective functions for the fixing heater.

Fixing System Parts Replacement

Instructions for replacing parts in the fixing system.

Fixing Unit Replacement

Procedure for replacing the fixing unit.

Pressure Roller Replacement

Procedure for replacing the pressure roller.

Fixing Film Unit Replacement

Procedure for replacing the fixing film unit.

Fixing Delivery Sensor Replacement

Procedure for replacing the fixing delivery sensor.

Fixing Film Sensor Replacement

Procedure for replacing the fixing film sensor.

Chapter 9: External and Controls

Control Panel Overview

Overview of the machine's control panel.

Fan System Details

Information about the machine's fans and their control.

Power Supply System Overview

Overview of the machine's power supply system.

Power Supply Protection Functions

Details the protection functions of the power supply.

Parts Replacement Procedures

Instructions for replacing machine parts.

External Covers Removal

Procedures for removing external covers.

Main Drive Assembly Replacement

Procedure for replacing the main drive assembly.

Fixing Drive Assembly Replacement

Procedure for replacing the fixing drive assembly.

Power Supply Unit Replacement

Procedure for replacing the power supply unit.

Control Panel Replacement

Procedure for replacing the control panel.

DC Controller PCB Replacement

Procedure for replacing the DC controller PCB.

Option Power Supply PCB Replacement

Procedure for replacing the option power supply PCB.

HVT PCB Replacement

Procedure for replacing the HVT PCB.

Fixing Heat Discharge Fan Replacement

Procedure for replacing the fixing heat discharge fan.

Fan Filter Removal

Procedure for removing the fan filter.

Motor of Main Drive Assembly Replacement

Procedure for replacing the main drive motor.

Fixing Driver Motor Replacement

Procedure for replacing the fixing driver motor.

Left Door Replacement

Procedure for removing the left door.

Chapter 10: RDS

RDS Overview

Details the Remote Device Services (e-RDS) system.

Communication Test Procedure

Procedure for testing device connection to UGW.

e-RDS Initialization

Procedure to reset e-RDS settings to factory defaults.

Network Connection Settings

Steps for network connection settings during installation/maintenance.

e-RDS Settings (Installation/Maintenance)

Procedures for setting up e-RDS during installation/maintenance.

Troubleshooting Guide

Guidance for troubleshooting common issues.

Error Message List

Lists and explains error messages.

Chapter 11: Maintenance and Inspection

Periodically Replaced Parts

Identifies parts that require periodic replacement.

Durables and Consumables

Lists parts that may require replacement due to wear.

Scheduled Servicing Procedure

Details the scheduled servicing procedure.

Chapter 12: Standards and Adjustments

Scanning System Adjustments

Procedures related to the scanning system adjustments.

Image Formation System Adjustments

Procedures related to the image formation system adjustments.

Electrical Components Procedures

Information on procedures for electrical components.

User Data Backup Actions

Steps for backing up user data before clearing.

Chapter 13: Correcting Faulty Images

Making Initial Checks

Initial checks to perform before troubleshooting image faults.

Outline of Electrical Components

Lists and describes electrical components.

Clutches and Solenoids

Lists and describes clutches and solenoids.

Motors

Lists and describes the motors.

Fans

Lists and describes the fans.

Sensors

Lists and describes the sensors.

Switches

Lists and describes the switches.

Lamps, Heaters, and Others

Lists lamps, heaters, and other components.

PCBs

Lists PCBs used in the machine.

Chapter 14: Self Diagnosis

Error Code Table

A table listing all error codes with details and countermeasures.

Error Code Details

Detailed explanations and countermeasures for specific error codes.

Jam Codes

Lists jam codes for different parts of the machine.

Finisher Error Codes

Lists error codes specific to the finisher.

FAX Error Codes

Lists error codes related to FAX functions.

Chapter 15: Service Mode

Service Mode Overview

General overview of the service mode functions.

Using Service Mode

How to navigate and use the service mode on touch panel models.

Service Mode Menus

Lists the menus available within the service mode.

Bit Switch Settings

Setting of bit switches within service mode.

Printer Functions Settings

Settings for printer functions.

Numeric Parameter Settings

Settings for numeric parameters.

Scanner Functions Settings

Settings for scanner functions.

Network Parameter Settings

Network parameter settings.

System Functions Settings

Settings for system functions.

Counter Information Display

How to display counter information.

Service Report Generation

Information on generating service reports.

Error Log List

Lists recorded errors and their history.

Download Procedures

Procedure for downloading system software.

Initialization of Set Values

Procedure for initializing set values.

Error Display Information

How service error codes are displayed.

Test Mode Operations

Information on using the test mode.

Chapter 16: Upgrading

Upgrade Overview

Overview of the system software upgrade process.

Service Support Tool Overview

Overview of the Service Support Tool.

Preparations for Upgrading

Steps to prepare for software upgrading.

System Software Downloading

Procedures for downloading system software.

Downloading RUI and Language Files

Procedure for downloading RUI and language files.

Downloading BOOT Software

Procedure for downloading boot software.

Other Upgrade Methods

Alternative methods for upgrading the system.

Downloading PCL Software

Procedure for downloading PCL software.

Downloading CA Certificate

Procedure for downloading the CA certificate.

Chapter 17: Service Tools

Service Tools Listing

Lists service tools required for maintenance.

Special Tools

Details special tools needed for servicing.

Oils and Solvents

Lists oils and solvents used for maintenance.

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