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Carel SmartCella 3PH User Manual

Carel SmartCella 3PH
56 pages
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High Efficiency Solutions
SmartCella/SmartCella 3PH
NO POWE
R
& SIGNAL
CABLES
TOGETHE
R
READ CAREFULLY IN THE TEXT!
Electronic controllers for cold rooms
User manual

Table of Contents

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Carel SmartCella 3PH Specifications

General IconGeneral
BrandCarel
ModelSmartCella 3PH
CategoryController
LanguageEnglish

Summary

Disposal and WEEE Information

WEEE Information for Users

Guidelines for correct handling of Waste Electrical and Electronic Equipment (WEEE) according to EU directive.

1. Introduction

1.1 Main Features

Overview of SmartCella controller capabilities, design, and benefits for cold rooms.

1.2 Accessories

Description of available accessories for SmartCella controllers.

2. Installation

2.1 Dimensions (mm)

Physical dimensions for single-phase and three-phase SmartCella models.

2.2 Wall Mounting

Instructions for mounting the controller on a wall for different models.

2.3 Wiring Diagrams

Detailed wiring diagrams for single-phase and three-phase SmartCella versions.

2.4 Installation Procedures

Step-by-step guide for installing the controller, including connections and warnings.

2.5 Programming Key Usage

Instructions for using the IROPZKEY00/A0 programming key.

2.6 Remote Display Connection

Guide for connecting the remote display to the controller.

2.7 Network Connection

Instructions for connecting the controller to a supervisory network via RS485.

3. User Interface

3.1 Display Overview

Description of the controller's display features and temperature range.

3.2 Keypad Functions

Explanation of the keypad buttons and their functions.

3.3 Signal LEDs

Meaning of the different signal LEDs on the controller.

3.4 Programming Operations

Guide to modifying operating parameters using the front keypad.

3.4.1 Setting the Set Point

Procedure for setting the desired temperature value (set point).

3.4.2 Parameter Type F & C Settings

Instructions for setting frequently-used (F) and configuration (C) parameters.

3.4.3 Parameter Categories Navigation

How to navigate between different parameter categories.

3.4.4 Default Parameter Setting

Procedure to restore controller parameters to their default values.

3.4.5 Defrost Activation

Steps to activate or deactivate the defrost function.

3.4.6 Controller On/Off Control

How to switch the controller on and off from the keypad.

3.4.7 Continuous Cycle Operation

Instructions for activating the continuous cycle function.

4. Commissioning

4.1 Configuration Settings

Setting configuration parameters like date/time, probes, and units.

4.2 Loading Parameter Sets

Procedure to load parameter sets onto the controller.

4.3 Preparing for Operation

Final checks before starting the controller after installation and configuration.

5. Functions

5.1 Probes and Analogue Inputs

Configuration and calibration of analogue inputs for temperature probes.

5.2 Digital Inputs Configuration

Assigning functions to digital inputs like alarms, defrost, or door switches.

5.3 Digital Outputs

Configuration of digital outputs for various functions and relay protectors.

6. Control

6.1 Controller On/Off Switching

Methods to switch the controller ON/OFF via keypad, input, or supervisor.

6.2 Virtual Probe Functionality

Definition and usage of the virtual probe for control.

6.3 Set Point Configuration

Setting the set point and operating modes (direct, reverse).

6.4 Pump Down Operation

Configuration and operation of the pump down function for evaporator emptying.

6.5 Autostart in Pump Down

Enabling autostart for pump down after low pressure signal.

6.6 Continuous Cycle

Activating and managing the continuous cycle for lower temperatures.

6.7 Anti-Sweat Heater

Functionality and configuration of the anti-sweat heater.

6.8 Light and Aux Outputs

Configuration and control of light and auxiliary outputs.

6.9 Defrost Procedures

Setting up defrost events, types, and parameters.

6.10 Evaporator Fan Control

Management of evaporator fans based on temperature and probe readings.

6.11 Condenser Fan Control

Activation logic for condenser fans based on temperature settings.

6.12 Duty Setting

Setting compressor running time with duty cycle for fault tolerance.

6.13 Running Time Defrost

Function to activate defrost based on evaporator temperature and time.

7. Parameter Table

7.14 Variables via Serial Connection

List of variables accessible through serial communication.

8. Signals and Alarms

8.1 Signals Overview

Messages displayed to notify users of control procedures or status.

8.2 Alarm Types

Classification of alarms: system, control, temperature, and communication.

8.3 Resetting Alarms

Procedure for manually resetting alarms from the keypad.

8.4 HACCP Alarms and Display

Management and display of HACCP alarms (HA and HF types).

8.4.1 Table of Alarm Signals

Detailed table listing alarm codes, causes, and associated actions.

8.5 Alarm Parameters

Parameters related to alarm activation thresholds and delays.

8.6 HACCP Alarm Parameters

Parameters for configuring HACCP alarm monitoring and thresholds.

8.7 High Condenser Temperature Alarm

Configuration for high condenser temperature alarm.

8.8 Frost Protection Alarm

Setting and activation of the frost protection alarm.

8.9 Defrost Timeout Alarm

Alarm generated when defrost exceeds maximum duration.

9. Technical Specifications

9.1 Technical Specifications

Detailed electrical and mechanical specifications for single-phase models.

9.2 SmartCella 3PH Wiring Diagrams

Wiring diagrams for three-phase SmartCella models.

9.2.1 Power Circuit (3PH Models)

Power circuit diagram for specific three-phase SmartCella models.

9.2.2 Power Circuit (3PH Models)

Power circuit diagram for other three-phase SmartCella models.

9.2.3 Auxiliary Circuit Wiring

Wiring diagram for the auxiliary circuits of the SmartCella controller.

9.3 Pump Down Connections

Connections for pump down operation managed by Smartcella.

9.3.1 Pump Down by Pressure (Low Pressure)

Connections for pump down with compressor shutdown due to low pressure.

9.3.2 Pump Down by Pressure (Simultaneous)

Connections for pump down with simultaneous compressor and solenoid valve activation.

9.3.3 Simultaneous Compressor/Solenoid Valve

Connections for simultaneous compressor and solenoid valve activation/deactivation.

9.3.4 Pump Down by Time

Connections for pump down activation/deactivation by time.

10. Appendix 1: VPM (Visual Parameter Manager)

10.1 VPM Installation

Instructions for installing the Visual Parameter Manager software.

10.2 Opening the VPM Program

Guide to opening and starting the VPM software.

10.3 Computer-Key Connection

Steps for connecting the computer to the programming key.

10.5 Modify Parameter in VPM

Procedure for modifying parameters using the VPM software.

10.6 Add Parameter Sets

How to add new parameter sets to the controller via VPM.

10.7 Write Parameters via VPM

Procedure for writing parameters from the key to the controller.

11. Appendix 2: Advanced Functions

11.8 Defrost Interval Variation

Algorithm for adjusting defrost interval based on previous defrost duration.

11.9 Defrost with 2 Evaporators

Configuration for defrost management with two evaporators.

11.10 Second Compressor Rotation

Functionality for second compressor rotation with two-step control.

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