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Carrier 38MGRQ30D 3 Series User Manual

Carrier 38MGRQ30D 3 Series
102 pages
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TABLE of CONTENTS
PAGE
SAFETY CONSIDERATIONS ....................................................... 1
INTRODUCTION............................................................................1
MODEL / SERIAL NUMBER NOMENCLATURES .................... 2
SPECIFICATIONS .......................................................................... 3
DIMENSIONS ................................................................................. 4
CLEARANCES................................................................................ 8
ELECTRICAL DATA ..................................................................... 9
WIRING........................................................................................... 9
CONNECTION DIAGRAMS .........................................................10
AUTOMATIC WIRING/PIPING CORRECTION ......................... 13
WIRING DIAGRAMS..................................................................... 14
REFRIGERATION CYCLE DIAGRAMS......................................22
REFRIGERANT LINES .................................................................. 24
SYSTEM EVACUATION AND CHARGING ............................... 25
ELECTRONIC FUNCTION............................................................26
TROUBLESHOOTING................................................................... 31
OUTDOOR UNIT DIGITAL DISPLAY.........................................32
OUTDOOR UNIT DISPLAY.......................................................... 32
APPENDICES..................................................................................64
DISASSEMBLY INSTRUCTIONS SIZE 18.................................. 72
DISASSEMBLY INSTRUCTIONS SIZE 24.................................. 80
DISASSEMBLY INSTRUCTIONS SIZE 30.................................. 89
DISASSEMBLY INSTRUCTIONS SIZES 36 AND 48................. 96
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air-conditioning equipment can
be hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install,
start-up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as
coil cleaning. All other operations should be performed by trained
service personnel.
When working on the equipment, observe precautions in the literature
and on tags, stickers, and labels attached to the equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep a
quenching cloth and fire extinguisher nearby when brazing. Use care
in handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions
included in the literature and attached to the unit. Consult local
building codes and National Electrical Code (NEC) for special
requirements. Recognize safety information.
This is the safety-alert symbol . When you see this symbol on the
unit and in instructions or manuals, be alert to the potential for
personal injury. Understand these signal words: DANGER,
WARNING, and CAUTION.
These words are used with the safety-alert symbol. DANGER
identifies the most serious hazards which will result in severe personal
injury or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
INTRODUCTION
This service manual provides the necessary information to service,
repair, and maintain the multi-zone family of heat pumps. This
manual has an appendix with data required to perform
troubleshooting. See “APPENDICES” on page 64. Use the “TABLE
of CONTENTS” on page 1 to locate a desired topic.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch.
Lock out and tag switch with a suitable warning label.
WARNING
EXPLOSION HAZARD
Failure to follow this warning could result
in death, serious personal injury, and/or
property damage. Never use air or gases
containing oxygen for leak testing or
operating refrigerant compressors.
Pressurized mixtures of air or gases
containing oxygen can lead to an explosion.
WARNING
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage
or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe in
the ground. If any section of pipe is buried, there must be a 6
in. (152 mm) vertical rise to the valve connections on the
outdoor units. If more than the recommended length is buried,
refrigerant may migrate to the cooler buried section during
extended periods of system shutdown. This causes refrigerant
slugging and could possibly damage the compressor at start-up.
CAUTION
SERVICE MANUAL
38MGR
Multi-zone Outdoor Unit Ductless System
Sizes 18, 24, 30, 36 and 48

Table of Contents

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Carrier 38MGRQ30D 3 Series Specifications

General IconGeneral
BrandCarrier
Model38MGRQ30D 3 Series
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Considerations

System Evacuation and Charging

Electronic Function

Defrosting Control

Conditions and actions for initiating and stopping the defrost cycle.

Electronic Expansion Valve (EXV) Control

Control logic for the electronic expansion valve in different modes.

Troubleshooting

Diagnosis and Solution

Indoor Fan Speed Out of Control (E0/E4)

Troubleshooting steps for indoor fan speed control issues.

Indoor Units Mode Conflict (P5)

Addresses conflicts when indoor units operate in different modes simultaneously.

EEPROM Parameter Error (EO/E4)

Diagnosis and solution for EEPROM parameter errors.

Communication Malfunction (E2/E1)

Troubleshooting for communication failures between indoor and outdoor units.

Zero Crossing Detection Error (E2)

Diagnosis and solution for zero crossing detection errors.

Communication Malfunction IPM to Main Board (E3)

Troubleshooting for communication issues between IPM and main boards.

Sensor Circuit Errors (E4/F1-F6)

Diagnosis for open/short circuits in temperature sensors.

Voltage Protection Error (E5)

Troubleshooting steps for voltage protection errors.

PFC Module Protection Error (E6)

Diagnosis and solution for PFC module protection errors.

Outdoor Fan Speed Out of Control (E8)

Troubleshooting for outdoor fan speed control malfunctions.

Compressor Top Temperature Protection (PO)

Diagnosis and solution for compressor top temperature protection errors.

High Pressure Protection Error (P1)

Troubleshooting for high-pressure protection errors.

Low Pressure Protection Error (P2)

Diagnosis and solution for low-pressure protection errors.

Compressor Current Protection Error (P3)

Troubleshooting for compressor current protection errors.

Compressor Discharge Temperature Protection Error (P4)

Diagnosis and solution for compressor discharge temperature protection.

Disassembly Instructions Size 18

Disassembly Instructions Size 24

Disassembly Instructions Size 30

Disassembly Instructions Sizes 36 and 48

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