Carrier 40TGV0481UP - Performance and Operating Conditions; Installation Guidelines; Prohibited Locations and Considerations

c) Insertion of Flare Nut
d) Flare Processing
Make certain that a clamp bar and copper pipe have been cleaned.
By means of the clamp bar, perform the flare processing correctly.
Use either a flare tool for R32 or conventional flare tool.
Flare processing dimensions differ according
to the type of flare tool.
When using a conventional flare tool, be sure
to secure “dimension A” by using a gauge for
size adjustment.
Fig. 6-2-1 Flare processing dimensions
Table 6-2-3 Dimensions related to flare processing for R32 / R22
A
ØD
Nominal
diameter
1/4
3/8
1/2
5/8
Outer
diameter
(mm)
6.4
9.5
12.7
15.9
Thickness
(mm)
0.8
0.8
0.8
1.0
A (mm)
Flare tool for
R32, R22
clutch type
0 to 0.5
0 to 0.5
0 to 0.5
0 to 0.5
Conventional flare tool
(R32)
Clutch type Wing nut type
1.0 to 1.5 1.5 to 2.0
1.0 to 1.5 1.5 to 2.0
1.0 to 1.5 2.0 to 2.5
1.0 to 1.5 2.0 to 2.5
Conventional flare tool
(R22)
Clutch type Wing nut type
0.5 to 1.0 1.0 to 1.5
0.5 to 1.0 1.0 to 1.5
0.5 to 1.0 1.5 to 2.0
0.5 to 1.0 1.5 to 2.0
Table 6-2-4 Flare and flare nut dimensions for R32
Table 6-2-5 Flare and flare nut dimensions for R22
Nominal
diameter
1/4
3/8
1/2
5/8
Outer diameter
(mm)
6.4
9.5
12.7
15.9
Thickness
(mm)
0.8
0.8
0.8
1.0
Dimension (mm)
ABCD
9.1 9.2 6.5 13
13.2 13.5 9.7 20
16.6 16.0 12.9 23
19.7 19.0 16.0 25
Flare nut width
(mm)
17
22
26
29
Nominal
diameter
1/4
3/8
1/2
5/8
3/4
Outer diameter
(mm)
6.4
9.5
12.7
15.9
19.0
Thickness
(mm)
0.8
0.8
0.8
1.0
1.0
Dimension (mm)
ABCD
9.1 9.2 6.5 13
13.0 13.5 9.7 20
16.2 16.0 12.9 20
19.4 19.0 16.0 23
23.3 24.0 19.2 34
Flare nut width
(mm)
17
22
24
27
36
SVM-13072.indb 31SVM-13072.indb 31 11/01/13 1:53 PM11/01/13 1:53 PM
3/4 19.0 1.0 0 to 0.5 1.0 to 1.5 2.0 to 2.5 0.5 to 1.0 1.5 to 2.0
3/4 19.0 1.0 24.0 24.0 19.2 28
36
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