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Carrier 48/50PD05 User Manual

Carrier 48/50PD05
106 pages
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48/50PD05,06
Single Package Displacement Ventilation
or Single Zo ne Variable Air flow Rooftop Units
Electric Cooling/Gas Heating with PURONR (R--410A)
Refrigerant and COMFORTLinkt 1.x Contr ols
Controls, Start--Up, Operation, Service and
Tr oubleshooting Instructions
TABLE OF CONTENTS
Page
SAFETY CONSIDERATIONS 2.........................
GENERAL 3.........................................
BASIC CONTROL USAGE 3...........................
ComfortLinkt Control 3..............................
Scrolling Marquee 3..................................
Accessory Navigator Display 3..........................
Operation 3.........................................
System Pilott Device 4...............................
CCN Tables and Display 4.............................
Conventions Used in This Manual 5......................
START-- UP 5.........................................
Unit Preparation 5....................................
Compressor Mounting 5...............................
Refrigerant Service Ports 5.............................
Crankcase Heater(s) 5.................................
Compressor Rotation 5................................
Power Supply 6.....................................
Internal Wiring 6.....................................
Evaporator Fan 6....................................
Condenser Fans and Motors 6...........................
Return--Air Filters 6..................................
Outdoor--Air Inlet Screens 6............................
Accessory Installation 7...............................
Orifice Change (48PD Only) 7..........................
Gas Heat (48PD Only) 7...............................
CONTROLS QUICK SET-- UP 7.........................
Control Set Point and Configuration Log 7................
Standard Unit Control 7...............................
CCN Communication 8...............................
Accessories 8.......................................
Programming Operating Schedules 10....................
SERVICE TEST 10....................................
Independent Outputs 10...............................
Fan Test 10.........................................
Cooling Test 11.....................................
Heating Test 11......................................
THIRD PARTY CONTROL 11..........................
Remote Occupancy 11................................
Fire Shutdown 11....................................
Alarm Output 11.....................................
Economizer Monitoring 11.............................
Economizer Damper Control 11.........................
CONTROLS OPERATION 11...........................
Display Configuration 11..............................
Modes 12..........................................
Unit Configuration 12.................................
General Operating Sequence 13.........................
Occupancy Determination 13
...........................
Compressor Operation 14..............................
Indoor Fan Operation 14...............................
Outdoor Fan Operation 15.............................
Economizer Operation 15..............................
Indoor Air Quality (IAQ) 16............................
Cooling Modes 17...................................
Heating Modes 20....................................
Temperature Compensated Start 22.......................
Carrier Comfort Network (CCN)R Configuration 23.........
Demand Limit 23....................................
Alarm Handling 24...................................
TROUBLESHOOTING 24..............................
Complete Unit Stoppage 24............................
Restart Procedure 24..................................
Control Module Communication 24......................
Communication Failures 25............................
Alarms and Alerts 25.................................
Cooling Troubleshooting 30............................
Digital Scroll Controller (DSC) Troubleshooting 31..........
Economizer Troubleshooting 33.........................
Heating Troubleshooting 34............................
Variable Frequency Drive (VFD) Troubleshooting 34........
Phase Loss Protection 34..............................
Thermistor Troubleshooting 37.........................
Transducer Troubleshooting 38.........................
Forcing Inputs and Outputs 38..........................
MAJOR SYSTEM COMPONENTS 42....................
General 42.........................................
Main Base Board (MBB) 47............................
Economizer Control Board (ECB) 49.....................
Modulation Board (AUX1) 51..........................
Digital Scroll Control Board (DSC) 52....................

Table of Contents

Questions and Answers:

Carrier 48/50PD05 Specifications

General IconGeneral
Energy Efficiency Ratio (EER)11.0
RefrigerantR-410A
Phase1
TypeAir Conditioner
Cooling Capacity5 Ton
StagesSingle Stage
Power SupplyAC
Voltage208/230V

Summary

Safety Considerations

Electrical, Unit Damage, and Fire Hazards

Details specific hazards including electrical shock, unit damage, fire, and explosion risks associated with HVAC operation.

General Information and Controls

Unit Overview and Controls

Provides general information on the unit, ComfortLink control system, Scrolling Marquee, and Navigator display.

Operation and System Pilots

Explains unit operation, System Pilot devices, and Carrier Comfort Network (CCN) interface for system management.

Start-Up Procedures

Unit Preparation and Installation

Covers essential pre-start-up steps including unit preparation, component checks, electrical connections, and filter installation.

Controls Quick Set-Up and Schedules

Guides users through initial control configuration, setting up application specifics, and programming operating schedules.

Controls Operation

Modes, Settings, and Configuration

Details various operating modes, display settings, unit configurations, setpoints, inputs, outputs, and CCN settings.

Operational Sequences and Features

Explains sequences for economizer, IAQ, power exhaust, cooling, heating, free cooling, and ventilation modes.

CCN Configuration

Provides detailed instructions for configuring the unit for the Carrier Comfort Network (CCN).

Troubleshooting and Service

Alarms, Alerts, and Unit Stoppage

Covers general troubleshooting, alarm handling, unit stoppage conditions, and restart procedures.

Component and System Diagnostics

Provides specific troubleshooting guidance for components like DSC, economizer, fans, gas heat, VFD, and sensors.

Service Analysis Tables

Presents tables for diagnosing cooling, gas heating, and economizer issues based on problem and cause.

Major System Components

Control Boards and Wiring

Details the main control boards (MBB, ECB, AUX1, DSC, IGC) and their wiring schematics and connections.

VFD, Terminals, and Accessories

Explains Variable Frequency Drive (VFD) operation, terminal strip connections, and various field-installed accessories.

Appendix B - VFD Information

VFD Operation and Parameters

Covers VFD modes, keypad operation, parameter settings, backup, and upload/download procedures.

VFD Faults and Maintenance

Details VFD fault codes, alarm codes, diagnostic procedures, and recommended maintenance intervals.

Appendix C - Start-Up Data

Fan Performance Data Tables

Provides detailed fan performance data (RPM, BHP) for various models under different static pressure conditions.

Control Set Point and Configuration Log

Configuration Log Entries

Details how to log unit settings and configurations for various modes like DISP, UNIT, COOL, HEAT, ECON, ALM, PID.

Unit Start-Up Checklist

Pre-Start-Up and Start-Up Steps

Provides a comprehensive checklist for unit pre-start-up checks and initial start-up electrical, temperature, and pressure readings.

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