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Carrier 48/50PG C03-14 User Manual

Carrier 48/50PG C03-14
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48/50PG C03-14
48/50PM C16-28
Single Package Rooftop Units
With COMFORTLinkt Controls Version 5.x
and PURONR (R-410A) Refrigerant
Controls, Start-Up, Operation, Service
and Troubleshooting Instructions
IMPORTANT: This literature covers 48/50PG03−14 and
48/50PM16−28 models with Comfortlink Software version 5.x.
The 48/50PG C16−28 (15 – 25 ton) model reference has been
removed from this manual; however version 5.x software is
backward compatible with all Comfortlink PG models. Refer to
past manuals for obsolete model information.
TABLE OF CONTENTS
Page
SAFETY CONSIDERATIONS 2.........................
GENERAL 3.........................................
BASIC CONTROL USAGE 3...........................
ComfortLink Control 3..............................
Scrolling Marquee 3..................................
Accessory Navigator Display 4..........................
Operation 4.........................................
System Pilot and Touch Pilot Devices 4.................
CCN Tables and Display 4.............................
Conventions Used in This Manual 6......................
START−UP 6.........................................
Unit Preparation 6....................................
Compressor Mounting 6...............................
Refrigerant Service Ports 6.............................
Crankcase Heater(s) 6.................................
Compressor Rotation 6................................
Power Supply 6.....................................
Internal Wiring 6.....................................
Evaporator Fan 6....................................
Condenser Fans and Motors 8...........................
Return−Air Filters 8..................................
Outdoor−Air Inlet Screens 8............................
Air Baffles 8........................................
Accessory Installation 8...............................
Orifice Change (48PG and 48PM) 8......................
Gas Heat (48PG and 48PM) 8..........................
EnergyX 8.........................................
CONTROLS QUICK SET−UP 8.........................
Control Set Point and Configuration Log 8................
Thermostat Control 8.................................
Space Temperature Sensor Control − Direct Wired
(T−55 or T−56 or T−59) 9.............................
T−58 Communicating Room Sensor 9....................
CCN Linkage Control 9...............................
System Pilot − Communication Space Sensor 9.............
Thermidistat Control 9................................
Space Humidistat Control 9............................
Relative Humidity Sensor Control 9......................
CCN Communication 9...............................
Accessories 9.......................................
Programming Operating Schedules 10....................
SERVICE TEST 12....................................
Independent Outputs 12...............................
Fan Test 12.........................................
Cooling Test 12.....................................
Humidi−MiZer Test 12..............................
Heating Test 13......................................
THIRD PARTY CONTROL 13..........................
Cooling/Heating Control 13............................
Dehumidification Control 13...........................
Remote Occupancy 13................................
Fire Shutdown 13....................................
Alarm Output 13.....................................
Economizer Monitoring 14.............................
Economizer Damper Control 14.........................
CONTROLS OPERATION 14...........................
Display Configuration 14..............................
Unit Configuration 14.................................
Modes 15..........................................
General Operation 16.................................
Temperature Setpoint Determination 16...................
Occupancy Determination 17...........................
Indoor Fan Operation 17...............................
Cooling Operation 18.................................
Heating Operation 21.................................
Economizer 23......................................
Optional Humidi−MiZer Dehumidification System 24......
Indoor Air Quality (IAQ) 30............................
EnergyX 34........................................
Adaptive Fan 34.....................................
Temperature Compensated Start 35.......................
Carrier Comfort Network (CCN) Configuration 35.........
Demand Limit 36....................................
Linkage 36.........................................
Alarm Handling 37...................................

Table of Contents

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Carrier 48/50PG C03-14 Specifications

General IconGeneral
Model Number48/50PG C03-14
CategoryAir Conditioner
Refrigerant TypeR-410A
Voltage208/230V
Phase1
Energy Efficiency Ratio (EER)Up to 11.0
Dimensions (Outdoor Unit)31.5 inches

Summary

SAFETY CONSIDERATIONS

GENERAL SAFETY

General safety precautions, symbols, and signal words.

ELECTRICAL HAZARD WARNING

Warning about electrical shock hazard during service.

UNIT DAMAGE CAUTION

Caution against using jumpers or tools to bypass control components.

GENERAL

UNIT DESCRIPTION

Overview of units, ComfortLink controls, and Puron refrigerant.

BASIC CONTROL USAGE

Introduction to the ComfortLink control system and its interface.

CONVENTIONS USED IN THIS MANUAL

Explanation of conventions used for discussing configuration points.

START-UP

UNIT PREPARATION

Checks before starting the unit installation and operation.

COMPRESSOR MOUNTING

Instructions regarding compressor mounting bolts.

REFRIGERANT SERVICE PORTS

Location and importance of refrigerant service ports.

CRANKCASE HEATER(S)

General operation and importance of crankcase heaters.

COMPRESSOR ROTATION

Determining and correcting compressor rotation direction.

POWER SUPPLY

Wiring for different power supply voltages.

INTERNAL WIRING

Checking electrical connections within control boxes.

EVAPORATOR FAN

Fan belt and pulley adjustment and fan direction.

CONDENSER FANS AND MOTORS

Factory settings and adjustments for condenser fans.

RETURN−AIR FILTERS

Filter installation and option details.

OUTDOOR−AIR INLET SCREENS

Requirement for inlet screens to be in place.

AIR BAFFLES

Use of Motormaster control and wind baffles for Humidi-MiZer units.

ACCESSORY INSTALLATION

Ensuring accessories are installed and wired correctly.

ORIFICE CHANGE (48PG AND 48PM)

Instructions for changing orifices for altitude or LP gas.

GAS HEAT (48PG AND 48PM)

Inspecting gas heat section and verifying gas pressures.

ENERGYX

Information on starting up units with the EnergyX option.

CONTROLS QUICK SET-UP

CONTROL SET POINT AND CONFIGURATION LOG

Importance of documenting set points and configuration changes.

THERMOSTAT CONTROL

Wiring accessory thermostats and default unit control type.

SPACE TEMPERATURE SENSOR CONTROL − DIRECT WIRED

Wiring and configuration for direct wired space sensors.

T−58 COMMUNICATING ROOM SENSOR

Connecting and configuring the T-58 communicating sensor.

CCN LINKAGE CONTROL

CCN communication configuration for linkage.

SYSTEM PILOT − COMMUNICATION SPACE SENSOR

Using System Pilot as a communication space sensor.

THERMIDISTAT CONTROL

Configuration for thermidistat and humidity switch inputs.

SPACE HUMIDISTAT CONTROL

Humidistat input for Humidi-MiZer units.

RELATIVE HUMIDITY SENSOR CONTROL

Humidity sensor input for Humidi-MiZer and economizer options.

CCN COMMUNICATION

Configuring CCN element number, bus number, and baud rate.

ACCESSORIES

Quick configuration settings for field-installed accessories.

ECONOMIZER

Configuration for field-installed economizers.

POWER EXHAUST

Configuration for field-installed power exhaust.

ELECTRIC HEAT

Configuration for field-installed electric heat.

FIRE SHUTDOWN

Configuration for fire shutdown switch input.

ALARM OUTPUT

Output to indicate current alarm status.

PROGRAMMING OPERATING SCHEDULES

Setting up occupied and unoccupied time schedules.

SERVICE TEST

INDEPENDENT OUTPUTS

Changing output status for economizer, power exhaust, etc.

FAN TEST

Changing output status for indoor and outdoor fans.

COOLING TEST

Changing output status for individual compressors.

HUMIDI−MIZER TEST

Changing output status for Humidi-MiZer modes and valves.

THIRD PARTY CONTROL

COOLING/HEATING CONTROL

Thermostat inputs for cooling and heating control.

DEHUMIDIFICATION CONTROL

Humidity switch input for Humidi-MiZer units.

REMOTE OCCUPANCY

Input for remote occupancy switch.

FIRE SHUTDOWN

Input for fire shutdown or smoke detector.

ALARM OUTPUT

Output to indicate current alarm status.

CONTROLS OPERATION

DISPLAY CONFIGURATION

Configuring local display settings like units and language.

UNIT CONFIGURATION

Configuring factory options and field accessories.

START-UP DELAY (S.DLY)

Setting the control start-up delay after power interruption.

UNIT CONTROL TYPE (U.CTL)

Defining temperature control based on thermostat or sensor input.

THERMOSTAT CONTROL TYPE (T.CTL)

Determining alternative cooling and Humidi-MiZer staging.

FAN ON WHEN OCCUPIED (OC.FN)

Operating indoor fan based on occupancy status.

SHUT DOWN ON IDF FAILURE (IDF.F)

Enabling diagnostic alert for fan status issues.

FAN STATUS SWITCH (FN.SW)

Identifying fan status switch configuration.

FILTER STATUS SWITCH (FL.SW)

Identifying filter status switch configuration.

FIRE SHUTDOWN SWITCH (FS.SW)

Identifying fire shutdown switch configuration.

REMOTE OCCUPANCY SWITCH (RM.SW)

Identifying remote occupancy switch configuration.

SAT SETTLING TIME (SAT.T)

Setting settling time for supply air temperature.

RAT SENSOR ON SPTO INPUT (RAT.S)

Identifying if RAT sensor is installed on SPTO input.

RH SENSOR ON OAQ INPUT (RH.S)

Identifying if RH sensor is installed on OAQ input.

SPACE HUMIDITY SWITCH (RH.SW)

Identifying space humidity switch configuration.

TEMPERATURE COMPENSATED START COOLING FACTOR (TCS.C)

Factor for start time bias equation for cooling.

TEMPERATURE COMPENSATED START HEATING FACTOR (TCS.H)

Factor for start time bias equation for heating.

MODES

Hierarchy of control system modes: System, HVAC, Occupied, and Control Type.

SYSTEM MODE (SYS)

Overall state of the unit: Disabled, Enabled, or Service Test.

HVAC MODE (HVAC)

Allowed HVAC modes: Disabled, Fan Only, Cool, and Heat.

HVAC OPERATION DISABLED (HV.DN)

Disabling HVAC mode, available on network connections.

COOL SETPOINT IN EFFECT (EFF.C)

Actual setpoint used for control during cooling mode.

HEAT SETPOINT IN EFFECT (EFF.H)

Actual setpoint used for control during heating mode.

CURRENTLY OCCUPIED (OCC)

Current state of assumed space occupancy.

TIMED OVERRIDE IN EFFECT (T.OVR)

Occupancy state due to an override.

LINKAGE ACTIVE (LINK)

Indicates if linkage communication is established.

DEMAND LIMIT IN EFFECT (D.LMT)

Indicates if demand limit is placed on unit capacity.

COMPRESSOR OAT LOCKOUT (C.LOC)

Prevents compressor operation due to outdoor temperature.

HEAT OAT LOCKOUT (H.LOC)

Prevents heating operation due to outdoor temperature.

ECONO COOL OAT LOCKOUT (E.LOC)

Prevents economizer cooling due to outdoor temperature.

GENERAL OPERATION

Unit operation covering cooling, dehumidification, heating, and ventilation.

OCCUPANCY DETERMINATION

LEVEL 1 PRIORITY

Force/write to occupancy via external device, NVI_OCC, or Linkage.

LEVEL 2 PRIORITY

Remote occupancy switch configuration (Normally Open/Closed).

LEVEL 3 PRIORITY

Occupancy options determined by schedule number and global broadcast.

INDOOR FAN OPERATION

IDF relay operation based on thermostat or occupancy calls.

THERMOSTAT CONTROL

IDF relay operation based on thermostat or occupancy calls.

SPACE SENSOR CONTROL

IDF relay operation based on space sensor mode.

SUPPLY−AIR TEMPERATURE SENSOR (SAT)

SAT Heat Mode Sensing configuration.

COOLING OPERATION

COOLING MODE CONTROL

How the unit enters and leaves the cooling mode.

THERMOSTAT CONTROL

Conditions for entering cooling mode with thermostat control.

SPACE SENSOR CONTROL

Conditions for entering cooling mode with space sensor control.

STAGING CONTROL

How the unit decides to satisfy cooling demand and stages.

THERMOSTAT CONTROL

Two ways of requesting stages when thermostat control is enabled.

COMPRESSOR CONTROL

SPACE SENSOR CONTROL

Adaptive anticipation control weighing space demand against supply air trend.

COMPRESSOR CONTROL

Determining available compressors and providing stages.

OUTDOOR FAN CONTROL

Variable outdoor airflow control for condenser pressure.

UNITS WITHOUT HUMIDI−MIZER SYSTEM

OFM control via OFC for standard units.

UNITS WITH HUMIDI−MIZER SYSTEM

OFM control with Motormaster for Humidi-MiZer units.

HEATING OPERATION

HEATING MODE CONTROL

Unit enters heating mode based on demand and outdoor temperature.

THERMOSTAT CONTROL

Conditions for entering heating mode with thermostat control.

SPACE SENSOR CONTROL

Conditions for entering heating mode with space sensor control.

SUPPLY−AIR TEMPERATURE SENSOR (SAT)

SAT Heat Mode Sensing configuration.

STAGING CONTROL

Deciding how to satisfy heating demand based on unit configuration.

THERMOSTAT CONTROL

Requesting stages when thermostat control is enabled.

INTEGRATED GAS CONTROLLER (IGC) BOARD

HEAT RELAY CONTROL

Energizing/de-energizing MBB heat stage relays.

ECONOMIZER

THERMOSTAT CONTROL

Economizer control under thermostat mode.

SPACE SENSOR CONTROL

Economizer control under space sensor mode.

UNOCCUPIED FREE COOLING

Algorithm for maintaining space temperature using economizer when unoccupied.

OPTIONAL HUMIDI−MIZER DEHUMIDIFICATION SYSTEM

DEHUMIDIFICATION DEMAND

How dehumidification demand is seen via humidistat or RH sensor.

REHEAT MODES

Cooling mode functions: Reheat1, Reheat2, and Reheat1/Reheat2.

REHEAT CONTROL

REHEAT OUTDOOR FAN CONTROL

Outdoor fan control logic for reheat modes.

REHEAT MODE DIAGNOSTIC HELP

SERVICE TEST MODES

Forcing system operation in stages of Reheat1 or Reheat2 mode.

INDOOR AIR QUALITY (IAQ)

IAQ (ANALOG INPUT)

Configuring IAQ sensors that provide 4 to 20 mA.

IAQ (SWITCH INPUT)

Measuring indoor air quality using a switch input.

OUTDOOR AIR QUALITY (ANALOG INPUT)

OAQ analog input usage for ventilation and lockout.

ADAPTIVE FAN

FAN ENABLE (ANALOG IAQ SENSOR)

Determining if IAQ algorithm can turn on the indoor fan.

FAN ENABLE (SWITCH INPUT)

Determining if IAQ switch input can turn on the indoor fan.

FAN SPEED − VENTILATION (FS.VN)

Defining fan speed used in Ventilation mode.

FAN SPEED − IAQ OVERRIDE (FS.AQ)

Defining fan speed used when IAQ Override is active.

FAN SPEED − FREE COOL LO (FS.E1)

Defining fan speed used in Free Cooling at low cool mode.

FAN SPEED − FREE COOL HI (FS.E2)

Defining fan speed used in Free Cooling at high cool mode.

FAN SPEED − MECH COOLING (FS.CL)

Defining intermediate fan speed used when mechanical cooling is requested.

TEMPERATURE COMPENSATED START

FAN SPEED − REHEAT2 (FS.RH)

Defining fan speed used when Hot Gas Reheat is requested.

FAN SPEED − HEATING (FS.HT)

Defining intermediate fan speed used when in heating mode.

CARRIER COMFORT NETWORK (CCN) CONFIGURATION

CCN ADDRESS (CCN.A)

CCN address the rooftop is assigned.

CCN ADDRESS (CCN.B)

CCN bus the rooftop is assigned.

CCN BAUD RATE (BAUD)

CCN baud rate configuration.

CCN TIME/DATE BROADCAST (BRODB.TIM)

Periodically sending time and date onto the CCN bus.

CCN OAT BROADCAST (BRODB.OAT)

Periodically broadcasting outside-air temperature.

GLOBAL SCHEDULE BROADCAST (BRODB.GS)

Broadcasting internal time schedule when configured.

CCN BROADCAST ACKNOWLEDGEMENT (BRODB.ACK)

Responding to and acknowledging broadcasting on the bus.

SCHEDULE NUMBER (SCH.O / SCH.N)

Determining what schedule the control may follow.

ACCEPT GLOBAL HOLIDAYS? (SCH.OHOL.G)

Option to accept global holidays from broadcast message.

OVERRIDE TIME LIMIT (SCH.OOV.TL)

Deciding how long an override occurs when initiated.

TIMED OVERRIDE HOURS (SCH.OOV.EX)

Displaying remaining hours of an override.

SPT OVERRIDE ENABLED? (SCH.OOV.SP)

Allowing users to disable override function.

DEMAND LIMIT

Overriding cooling algorithm to limit capacity to control power usage.

LINKAGE

Establishing linkage with a Linkage Coordinator without configuration settings.

TROUBLESHOOTING

LINKAGE COORDINATOR DATA SYNCHRONIZATION

Optimizing unit and zone performance through data synchronization.

COOLING AND HEATING OPERATION

Modifications during linkage control for anticipatory space control.

ALARM HANDLING

Understanding system alerts and alarms and their responses.

CCN ALARM BROADCAST

CCN network notification of striking alerts.

ALARM RELAY OUTPUT

Normally open 24 vac output for alarm relay indication.

COMPLETE UNIT STOPPAGE

Conditions causing the unit to not provide heating or cooling.

RESTART PROCEDURE

Steps to diagnose and reset alarms before restarting.

ALARMS AND ALERTS

Viewing and clearing unit alarms and alerts.

DIAGNOSTIC ALARM CODES AND POSSIBLE CAUSES

COMPRESSOR SAFETY TRIP

Alerts when current sensor does not detect compressor current.

COMPRESSOR CURRENT DETECTED AFTER TURNOFF

Alerts when current sensor detects current when compressor should be off.

ALERT CODES T064, T065 AND T080 – CIRCUIT SATURATED CONDENSING TEMP THERMISTOR FAILURE

Alerts for saturated condensing temperature thermistor failure.

ALERT CODE T073 − OUTDOOR AIR TEMPERATURE THERMISTOR FAILURE

Alerts for outdoor air temperature thermistor failure.

ALERT CODE T074 − SPACE TEMPERATURE THERMISTOR FAILURE

Alerts for space temperature thermistor failure.

ALERT CODE T075 − SUPPLY AIR TEMPERATURE THERMISTOR FAILURE

ALERT CODE T076 − RETURN AIR THERMISTOR FAILURE

Alerts for return air thermistor failure.

ALERT CODE T077 − SPACE RELATIVE HUMIDITY SENSOR FAILURE

Alerts for space relative humidity sensor failure.

ALERT CODE T080 − CIRCUIT C SATURATED CONDENSING TEMP THERMISTOR FAILURE

Alert for circuit C saturated condensing temperature thermistor failure.

ALERT CODE T081 − CIRCUIT SATURATED SUCTION TEMPERATURE THERMISTOR FAILURE

Alert for circuit C saturated suction temperature thermistor failure.

ALERT CODES T092, T093, T101 – CIRCUIT SUCTION PRESSURE TRANSDUCER FAILURE

Alerts for circuit suction pressure transducer failure.

ALERT CODES T143, T144 − CIRCUIT FAILURE TO PRESSURIZE

Alerts for circuit failure to pressurize.

ALARM CODE T153 − REAL TIME CLOCK HARDWARE FAILURE

ALARM CODE A154 − SERIAL EEPROM HARDWARE FAILURE

Alert for serial EEPROM chip failure on MBB.

ALARM CODE T155 − SERIAL EEPROM STORAGE FAILURE ERROR

Alert for serial EEPROM storage failure error.

ALARM CODE A156 − CRITICAL SERIAL EEPROM STORAGE FAIL ERROR

Alert for critical serial EEPROM storage fail error.

ALARM CODE A157 − A/D HARDWARE FAILURE

Alert for analog-to-digital conversion chip failure.

ALARM CODES A163, A164, AND A165 − CIRCUIT DOWN DUE TO FAILURE

Alarms for circuits with 3 strikes or locked out by another alarm.

ALERT CODE T180 − LOSS OF COMMUNICATION WITH THE ECONOMIZER ACTUATOR

Alert for ECB losing communication with Belimo Actuator.

ALERT CODE T181 – LOSS OF COMMUNICATION WITH OUTSIDE AIR UNIT

Alert for MBB losing communication with OAU.

ALARM CODE A200 − LINKAGE TIMEOUT − COMM FAILURE

Alarm for MBB failing to communicate with a Linkage device.

ALARM CODE A404 − FIRE SHUTDOWN

Alarm for shutdown input being open or closed.

ALERT CODE T408 − DIRTY AIR FILTER

Alert for filter status switch sensing a plugged filter.

ALERT CODE T409

Alerts related to fan status switch and fan contactor status.

ALERT CODE T410

ALERT CODE T411 − THERMOSTAT Y2 INPUT ACTIVATED WITHOUT Y1 ACTIVATED

Alert for Y2 input activated without Y1 input in thermostat mode.

ALERT CODE T412 – THERMOSTAT W2 INPUT ACTIVATED WITHOUT W1 ACTIVATED

Alert for W2 input activated without W1 input in thermostat mode.

ALERT CODE T413 – THERMOSTAT Y AND W INPUTS ACTIVATED SIMULTANEOUSLY

Alert for simultaneous Y and W inputs in thermostat mode.

ALERT CODE T414

Alerts generated by Belimo actuator for economizer damper issues.

ALERT CODE T415 − IAQ INPUT OUT OF RANGE

ALERT CODE T416 − OAQ INPUT OUT OF RANGE

Alert for OAQ input being less than 3.5 mA.

ALERT CODE T418

Alerts generated by OAU device for motor failure, dirty filter, low CFM, or general alarm.

CONTROL MODULE COMMUNICATION

Visual checks for MBB and ECB control boards using red status LEDs.

COMMUNICATION FAILURES

Troubleshooting communication issues between boards.

TABLE 13 – LEN AND CCN COMMUNICATION RESISTANCES

LEN and CCN communication resistance values for board diagnostics.

COOLING TROUBLESHOOTING

TABLE 14 – COOLING SERVICE ANALYSIS

General analysis of cooling problems and their remedies.

COMPRESSOR AND FAN WILL NOT START.

Causes and remedies for compressor and fan not starting.

COMPRESSOR CYCLES (OTHER THAN NORMALLY SATISFYING THERMOSTAT).

Causes and remedies for compressor cycling issues.

COMPRESSOR OPERATES CONTINUOUSLY.

Causes and remedies for continuous compressor operation.

EXCESSIVE CONDENSER PRESSURES.

Causes and remedies for high condenser pressures.

CONDENSER FANS NOT OPERATING.

Causes and remedies for condenser fans not operating.

EXCESSIVE SUCTION PRESSURE.

Causes and remedies for excessive suction pressure.

SUCTION PRESSURE TOO LOW.

Causes and remedies for suction pressure being too low.

HUMIDI−MIZER TROUBLESHOOTING

TABLE 15 – HUMIDI−MIZER SERVICE ANALYSIS

General analysis of Humidi-MiZer service issues.

SUBCooling REHEAT MODE WILL NOT ACTIVATE.

Troubleshooting subcooling reheat mode activation.

HOT GAS REHEAT MODE WILL NOT ACTIVATE.

Troubleshooting hot gas reheat mode activation.

NO DEHUMIDIFICATION DEMAND.

Troubleshooting lack of dehumidification demand.

CRC RELAY OPERATION.

Troubleshooting CRC relay operation.

LOW SUCTION PRESSURE AND HIGH DISCHARGE PRESSURE.

Troubleshooting low suction and high discharge pressure.

RH2 VALVE CYCLING ON/OFF.

Troubleshooting RH2 valve cycling.

CIRCUIT B OR C WILL NOT OPERATE WITH CIRCUIT A OFF.

Troubleshooting circuit operation when circuit A is off.

ECONOMIZER TROUBLESHOOTING

TABLE 16 – ECONOMIZER SERVICE ANALYSIS

General analysis of economizer problems.

DAMPER DOES NOT MOVE.

Troubleshooting when the economizer damper does not move.

ECONOMIZER OPERATION IS LIMITED TO MINIMUM POSITION.

Troubleshooting economizer operation limited to minimum position.

ECONOMIZER POSITION IS LESS THAN MINIMUM POSITION.

Troubleshooting economizer position less than minimum.

ECONOMIZER DOES NOT RETURN TO MINIMUM POSITION.

Troubleshooting economizer not returning to minimum position.

DAMPER DOES NOT CLOSE ON POWER LOSS.

Troubleshooting damper closing on power loss.

ECONOMIZER IS NOT AT CONFIGURED MINIMUM POSITION

Troubleshooting economizer not at configured minimum position.

HEATING TROUBLESHOOTING

GAS HEAT (48PG UNITS)

General gas heating service analysis and IGC board logic.

ELECTRIC HEAT (50PG UNITS)

Electric heating service analysis.

TABLE 17 – GAS HEATING SERVICE ANALYSIS

Analysis of gas heating problems and remedies.

HEAT WILL NOT TURN ON.

Causes and remedies for heat not turning on.

BURNERS WILL NOT IGNITE.

Causes and remedies for burners not igniting.

INADEQUATE HEATING.

Causes and remedies for inadequate heating.

POOR FLAME CHARACTERISTICS.

Causes and remedies for poor flame characteristics.

BURNERS WILL NOT TURN OFF.

Causes and remedies for burners not turning off.

MAJOR SYSTEM COMPONENTS

GENERAL

Overview of components and accessories for 48/50PG and 48/50PM units.

MAIN BASE BOARD (MBB)

Central component of ComfortLink system, controls unit operation.

ECONOMIZER CONTROL BOARD (ECB)

Controls economizer actuator and has inputs for IAQ/OAQ, enthalpy, and RH sensors.

INTEGRATED GAS CONTROL (IGC) BOARD

Controls gas heat units, direct spark ignition, and monitors safety switches.

LOW VOLTAGE TERMINAL STRIP (TB1)

Connection point for accessories, CCN, and LEN communications.

SCROLLING MARQUEE DISPLAY

Keypad interface for accessing information and testing the unit.

ACCESSORY NAVIGATOR DISPLAY

Hand-held display for control access and data, similar to Scrolling Marquee.

CARRIER COMFORT NETWORK (CCN) INTERFACE

Connecting units to the CCN system using shielded cable.

ENERGYX

Factory installed energy recovery ventilator for pre-conditioning outside air.

FIELD−INSTALLED ACCESSORIES

Kits for various field-installed accessories.

SERVICE

ELECTRICAL SHOCK HAZARD

Warnings about personal injury or death from electrical shock.

UNIT OPERATION AND SAFETY HAZARD

Warnings about personal injury, death, or equipment damage.

FIRE, EXPLOSION HAZARD

Warnings about personal injury, death, or property damage from fire or explosion.

CLEANING

Inspect unit interior for cleaning at beginning of season and as operating conditions require.

COIL MAINTENANCE AND CLEANING RECOMMENDATION

Routine cleaning of coil surfaces for proper operation and longevity.

REMOVE SURFACE LOADED FIBERS

Removing fibers and dirt from coils using vacuum or brush.

PERIODIC CLEAN WATER RINSE

Monthly cleaning with low velocity water stream for coils in coastal or industrial environments.

ROUTINE CLEANING OF NOVATION HEAT EXCHANGER COIL SURFACES

Cleaning condenser coil surfaces using only water.

EQUIPMENT DAMAGE HAZARD

ROUTINE CLEANING OF ROUND−TUBE COIL SURFACES

Monthly cleaning recommendations for round-tube coils.

UNIT DAMAGE HAZARD

Cautions against using harsh chemicals on coils.

TOTALINE ENVIRONMENTALLY SOUND COIL CLEANER APPLICATION INSTRUCTIONS

Step-by-step guide for applying Totaline coil cleaner.

CONDENSATE DRAIN PAN (48/50PG03−14 UNITS)

Cleaning the condensate drain pan annually.

CONDENSATE DRAIN PAN (48/50PM16−28 UNITS)

FILTERS

Cleaning or replacing filters at start of heating/cooling season.

OUTDOOR−AIR INLET SCREENS

Cleaning screens with steam or hot water and detergent.

MAIN BURNER (48PG AND PM)

Inspecting main burners for deterioration or blockage.

FLUE GAS PASSAGEWAYS (48PG AND PM)

Inspecting flue collector box and heat exchanger cells.

COMBUSTION−AIR BLOWER

Periodic cleaning of combustion-air blower for proper airflow.

LUBRICATION

Lubrication requirements for unit components.

COMPRESSORS

Compressor oil requirements and handling precautions.

UNIT DAMAGE HAZARD

Cautions regarding POE oils and potential damage to roofing materials.

INDOOR FAN SHAFT BEARINGS (SIZES 03−14)

Information on permanently sealed bearings for indoor fan.

INDOOR FAN SHAFT BEARINGS (SIZES 16−28)

Lubrication intervals and types for indoor fan bearings.

EVAPORATOR FAN SERVICE AND REPLACEMENT

TO CHANGE FAN SPEEDS

Steps to adjust fan speeds by altering pulley settings.

EVAPORATOR FAN BELT TENSION ADJUSTMENT

Procedure for adjusting belt tension on the evaporator fan.

NOVATION HEAT EXCHANGER CONDENSER SERVICE AND REPLACEMENT

EQUIPMENT DAMAGE HAZARD

Cautions regarding repair procedures affecting pressure rating or corrosion resistance.

REPAIRING TUBE LEAKS

Using service repair kits for repairing tube leaks in crosstubes.

VERIFY SENSOR PERFORMANCE

Checking sensor inputs via Scrolling Marquee display.

ECONOMIZER OPERATION DURING POWER FAILURE

Damper behavior during power failure.

EVACUATION

Removing noncondensables and ensuring a tight, dry system before charging.

DEEP VACUUM METHOD

Method requiring a vacuum pump capable of pulling a minimum vacuum.

REFRIGERANT CHARGE

TRIPLE EVACUATION METHOD

Vacuum pump method for systems without liquid water.

UNIT OPERATION AND SAFETY HAZARD

Warnings about Puron refrigerant systems.

NO CHARGE

Using standard evacuating techniques and weighing in refrigerant.

LOW CHARGE COOLING

Using cooling charging charts to add or remove refrigerant.

TO USE THE COOLING CHARGING CHART, STANDARD UNIT

Steps for using cooling charging charts for standard units.

GAS VALVE ADJUSTMENT (48PG AND PM)

TO ADJUST REGULATOR:

Steps for adjusting the gas valve opening and closing response.

MAIN BURNERS (48PG AND 48PM)

MAIN BURNER REMOVAL

Steps for removing the main burner assembly.

CLEANING AND ADJUSTMENT

Cleaning burners and adjusting spark gap.

FILTER DRIER

PROTECTIVE DEVICES

Compressor rotation, overcurrent, overtemperature, and high-pressure switch protection.

CURRENT SENSOR (CS) (3−PHASE UNITS ONLY)

Detecting losses in compressor power.

EVAPORATOR FAN MOTOR PROTECTION

Internal overcurrent and overtemperature protection for indoor-fan motors.

CONDENSER−FAN MOTOR PROTECTION

Internal overtemperature protection for condenser-fan motors.

SATURATED SUCTION PRESSURE (SSP)

Shutting down circuit if SSP is below alarm set point for extended period.

RELIEF DEVICES

Devices to protect against damage from excessive pressures.

CONTROL CIRCUIT, 24−V

Overcurrent protection for control circuit by circuit breaker.

REPLACEMENT PARTS

Obtaining replacement parts from Carrier distributor.

DIAGNOSTIC LEDs

MBB, ECB, and IGC control boards have LED lights for diagnostics.

ENERGYX

Information on EnergyXv2 Supplement Installation Instructions.

APPENDIX A — LOCAL DISPLAY AND CCN TABLES

MODE — RUN STATUS

Display of unit status items like HVAC mode, occupancy, and temperatures.

MODE — RUN STATUS (cont)

Continuation of unit status items like component run hours.

MODE — CONFIGURATION

Configuration parameters for various modes like COOL, HEAT, ECON, IAQ.

MODE — CONFIGURATION (cont)

Continuation of configuration parameters for OAU, TRIM, and CCN.

MODE — CONFIGURATION (cont)

Continuation of configuration parameters for CCN.

MODE — SERVICE TEST

Table detailing service test modes and submodes.

MODE — TEMPERATURES

Table listing temperature related display items.

MODE — PRESSURES

Table listing pressure related display items.

MODE — SET POINTS

Table listing set points for occupied/unoccupied cooling and heating.

MODE — INPUTS

Table listing unit inputs for thermostat, sensors, and switches.

MODE — OUTPUTS

Table listing unit outputs for fan, compressor, heat, economizer, and alarm.

MODE — CONFIGURATION

Configuration parameters for Display, Unit, Thermostat Control Type, Fan Status, etc.

MODE — CONFIGURATION (cont)

Configuration parameters for Cooling and Circuit settings.

MODE — CONFIGURATION (cont)

Configuration parameters for Cooling, Humidimizer, Heat, and Economizer.

MODE — CONFIGURATION (cont)

Configuration parameters for Heat, SAT, SPT, and Economizer.

MODE — CONFIGURATION (cont)

Configuration parameters for Economizer, IAQ, OAQ, and RH sensors.

MODE — CONFIGURATION (cont)

Configuration parameters for OAU, DCV, and Power Exhaust.

MODE — CONFIGURATION (cont)

Configuration parameters for Adaptive Fan, Alarm Relay, PID, Linkage, and Sensor Calibration.

MODE — CONFIGURATION (cont)

Configuration parameters for CCN Broadcast, Schedule, Loadshed, and Max Stages.

APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)

Additional tables for local display and CCN configurations.

MODE — TIME CLOCK

Configuration for time clock settings including schedules and holidays.

CCN ONLY TABLES

Tables specific to CCN communication for alarms and controller ID.

MODE — OPERATING MODES

Table detailing operating modes like HVAC, Cool, Heat, and Economizer.

MODE — OPERATING MODES (cont)

Continuation of operating modes, including OAU and Demand Limiting.

MODE — OPERATING MODES (cont)

Continuation of operating modes, including Alarms.

APPENDIX B — CONTROL MODES WITH HUMIDI−MIZER SYSTEM AND ECONOMIZER

SINGLE-CIRCUIT UNITS

Control logic for single-circuit units based on thermostat and economizer.

DUAL CIRCUIT UNITS

Control logic for dual-circuit units based on thermostat configuration.

DUAL-CIRCUIT UNITS

Control logic for dual-circuit units based on digital thermostat configuration.

APPENDIX C — START−UP DATA

FAN PERFORMANCE — 48PGD03 VERTICAL UNITS

Fan performance data for 48PGD03 vertical units.

FAN PERFORMANCE — 48PGD04 VERTICAL UNITS

Fan performance data for 48PGD04 vertical units.

FAN PERFORMANCE — 48PGE05 VERTICAL UNITS

Fan performance data for 48PGE05 vertical units.

FAN PERFORMANCE — 48PGE06 VERTICAL UNITS

Fan performance data for 48PGE06 vertical units.

FAN PERFORMANCE — 48PGE07 VERTICAL UNITS

Fan performance data for 48PGE07 vertical units.

FAN PERFORMANCE — 48PGD07 VERTICAL UNITS

Fan performance data for 48PGD07 vertical units.

FAN PERFORMANCE — 48PGD08 VERTICAL UNITS

Fan performance data for 48PGD08 vertical units.

FAN PERFORMANCE — 48PGF08 VERTICAL UNITS

Fan performance data for 48PGF08 vertical units.

FAN PERFORMANCE — 48PGF09 VERTICAL UNITS

Fan performance data for 48PGF09 vertical units.

FAN PERFORMANCE — 48PGE06 VERTICAL UNITS

Fan performance data for 48PGE06 vertical units.

FAN PERFORMANCE — 48PGE07 VERTICAL UNITS

Fan performance data for 48PGE07 vertical units.

FAN PERFORMANCE — 48PGE08 VERTICAL UNITS

Fan performance data for 48PGE08 vertical units.

FAN PERFORMANCE — 48PGE09 VERTICAL UNITS

Fan performance data for 48PGE09 vertical units.

FAN PERFORMANCE — 48PGD14 VERTICAL UNITS

Fan performance data for 48PGD14 vertical units.

FAN PERFORMANCE — 48PGF14 VERTICAL UNITS

Fan performance data for 48PGF14 vertical units.

FAN PERFORMANCE — 48PGE08 HORIZONTAL UNITS

Fan performance data for 48PGE08 horizontal units.

FAN PERFORMANCE — 48PGE14 HORIZONTAL UNITS

Fan performance data for 48PGE14 horizontal units.

FAN PERFORMANCE — 48PGF05 HORIZONTAL UNITS

Fan performance data for 48PGF05 horizontal units.

FAN PERFORMANCE — 48PGF06 HORIZONTAL UNITS

Fan performance data for 48PGF06 horizontal units.

FAN PERFORMANCE — 48PGF07 HORIZONTAL UNITS

Fan performance data for 48PGF07 horizontal units.

FAN PERFORMANCE — 48PGD07 HORIZONTAL UNITS

Fan performance data for 48PGD07 horizontal units.

FAN PERFORMANCE — 48PGE08 HORIZONTAL UNITS

Fan performance data for 48PGE08 horizontal units.

FAN PERFORMANCE — 48PGE09 HORIZONTAL UNITS

Fan performance data for 48PGE09 horizontal units.

FAN PERFORMANCE — 48PGD12 HORIZONTAL UNITS

Fan performance data for 48PGD12 horizontal units.

FAN PERFORMANCE — 48PGD14 HORIZONTAL UNITS

Fan performance data for 48PGD14 horizontal units.

FAN PERFORMANCE — 48PGF14 HORIZONTAL UNITS

Fan performance data for 48PGF14 horizontal units.

FAN PERFORMANCE — 50PG03 HORIZONTAL UNITS

Fan performance data for 50PG03 horizontal units.

FAN PERFORMANCE — 50PG04 HORIZONTAL UNITS

Fan performance data for 50PG04 horizontal units.

FAN PERFORMANCE — 50PG14 HORIZONTAL UNITS

Fan performance data for 50PG14 horizontal units.

FAN PERFORMANCE — 50PG05 HORIZONTAL UNITS

Fan performance data for 50PG05 horizontal units.

FAN PERFORMANCE — 50PG07 HORIZONTAL UNITS

Fan performance data for 50PG07 horizontal units.

FAN PERFORMANCE — 50PG08 HORIZONTAL UNITS

Fan performance data for 50PG08 horizontal units.

FAN PERFORMANCE — 50PG09 HORIZONTAL UNITS

Fan performance data for 50PG09 horizontal units.

FAN PERFORMANCE — 50PGD12 HORIZONTAL UNITS

Fan performance data for 50PGD12 horizontal units.

FAN PERFORMANCE — 50PGE08 HORIZONTAL UNITS

Fan performance data for 50PGE08 horizontal units.

FAN PERFORMANCE — 50PGE09 HORIZONTAL UNITS

Fan performance data for 50PGE09 horizontal units.

FAN PERFORMANCE — 50PMD16 HORIZONTAL SUPPLY / RETURN UNITS

Fan performance data for 50PMD16 horizontal units.

FAN PERFORMANCE — 48PMD16 HORIZONTAL SUPPLY / RETURN UNITS

Fan performance data for 48PMD16 horizontal units.

FAN PERFORMANCE — 48PMD20 HORIZONTAL SUPPLY/RETURN UNITS

Fan performance data for 48PMD20 horizontal units.

FAN PERFORMANCE — 48PME20 HORIZONTAL SUPPLY/RETURN UNITS

Fan performance data for 48PME20 horizontal units.

FAN PERFORMANCE — 48PMD24 HORIZONTAL SUPPLY/RETURN UNITS

Fan performance data for 48PMD24 horizontal units.

FAN PERFORMANCE — 48PME24 HORIZONTAL SUPPLY/RETURN UNITS

Fan performance data for 48PME24 horizontal units.

FAN PERFORMANCE — 48PMD28 HORIZONTAL SUPPLY/RETURN UNITS

Fan performance data for 48PMD28 horizontal units.

FAN PERFORMANCE — 48PME28 HORIZONTAL SUPPLY/RETURN UNITS

Fan performance data for 48PME28 horizontal units.

FAN PERFORMANCE — 50PM24 HORIZONTAL SUPPLY/RETURN UNITS

Fan performance data for 50PM24 horizontal units.

FAN PERFORMANCE — 50PM20 HORIZONTAL SUPPLY/RETURN UNITS

Fan performance data for 50PM20 horizontal units.

FAN PERFORMANCE — 50PM24 HORIZONTAL SUPPLY/RETURN UNITS

Fan performance data for 50PM24 horizontal units.

FAN PERFORMANCE — 50PM28 HORIZONTAL SUPPLY/RETURN UNITS

Fan performance data for 50PM28 horizontal units.

APPENDIX D — ADDITIONAL START−UP DATA

AIR QUANTITY LIMITS (50PG03−14 UNITS)

Data for air quantity limits for various unit models.

AIR QUANTITY LIMITS (48PG03−14 UNITS)

Data for air quantity limits for various unit models.

AIR QUANTITY LIMITS (48PM16−28 UNITS)

Data for air quantity limits for various unit models.

AIR QUANTITY LIMITS (50PM16−28 UNITS)

Data for air quantity limits for various unit models.

EVAPORATOR FAN MOTOR SPECIFICATIONS – 48/50PG

EVAPORATOR FAN MOTOR SPECIFICATIONS – 48/50PG (cont)

Continuation of motor specifications for 48/50PG evaporator fans.

EVAPORATOR FAN MOTOR SPECIFICATIONS – 48PM16−28

EVAPORATOR FAN MOTOR SPECIFICATIONS – 48PM16−28 (cont)

Continuation of motor specifications for 48PM16-28 evaporator fans.

EVAPORATOR FAN MOTOR SPECIFICATIONS – 50PM16−28

Motor specifications for 50PM16-28 evaporator fans.

EVAPORATOR FAN MOTOR SPECIFICATIONS – 50PM16−28 (cont)

Continuation of motor specifications for 50PM16-28 evaporator fans.

FAN RPM AT MOTOR PULLEY SETTINGS* − 48/50PG

FAN RPM AT MOTOR PULLEY SETTINGS* − 48PM16−28

Fan RPM values based on motor pulley settings for 48PM16-28 units.

ACCESSORY/FIOP PRESSURE DROP (in. wg) — 48/50PG03-07

ACCESSORY/FIOP PRESSURE DROP (in. wg)* — 48/50PM16−28

Pressure drop data for accessories and factory-installed options for 48/50PM16-28 units.

ACCESSORY/FIOP ELECTRIC HEAT STATIC PRESSURE DROP (in. wg) — 50PM16−28

Electric heat static pressure drop data for 50PM16-28 units.

CONTROL SET POINT AND CONFIGURATION LOG

MODE — CONFIGURATION

Parameters related to unit configuration settings.

MODE — CONFIGURATION (cont)

Configuration parameters for Cooling and Circuit settings.

MODE — CONFIGURATION (cont)

Configuration parameters for Cooling, Humidimizer, Heat, and Economizer.

MODE — CONFIGURATION (cont)

Configuration parameters for Heat, SAT, SPT, and Economizer.

MODE — CONFIGURATION (cont)

Configuration parameters for Economizer, IAQ, OAQ, and RH sensors.

MODE — CONFIGURATION (cont)

Configuration parameters for OAU, DCV, and Power Exhaust.

MODE — CONFIGURATION (cont)

Configuration parameters for Adaptive Fan, Alarm Relay, PID, Linkage, and Sensor Calibration.

MODE — CONFIGURATION (cont)

Configuration parameters for CCN Broadcast, Schedule, Loadshed, and Max Stages.

UNIT START-UP CHECKLIST

I. PRE-START-UP:

Pre-start-up checks for unit installation and packaging removal.

II. START-UP

Start-up procedures including electrical, temperatures, and pressures.

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