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Carrier 48KLA - TROUBLESHOOTING COOLING ISSUES; Cooling Service Analysis Chart

Carrier 48KLA
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TROUBLESHOOTING
CHART
Table
10
Cooling
Service
Analysis
Chart
SYMPTOM
PROBABLE
CAUSE
REMEDY
Compressor
and
con-
Power
failure
Call
power
company.
denser
fan
will
not
start
Fuse
blown
or
circuit
breaker
tripped
Replace
fuse
or
reset
circuit
breaker.
Defective
thermostat,
contactor,
transformer,
or
control
relay
Replace
component
Insufficient
line
voltage
Determine
cause
and
correct.
Incorrect
or
faulty
wiring
Check
wiring
diagram
and
rewire
correctly
Thermostat
setting
too
high
Lower
thermostat
setting
below
room
temperature.
Compressor
will
not
start
but
condenser
fan
runs
Faulty
wiring
or
loose
connections
in
compressor
circuit
Check
wiring
and
repair
or
replace.
Compressor
motor
burned
out,
seized,
or
internal
overload
open
Determine
cause.
Replace
compressor.
Defective
run/start
capacitor,
overload,
start
relay
Determine
cause
and
replace.
One
leg
of
3-phase
power
dead
Determine
cause.
Replace
fuse
or
reset
circuit
breaker.
Compressor
cycles
(other
than
normally
satisfying
Refrigerant
overcharge
or
undercharge
Blow
refrigerant,
evacuate
system,
and
recharge
to
nameplate
thermostat)
Defective
compressor
Determine
cause,
replace.
Insufficient
line
voltage
Determine
cause
and
correct.
Blocked
condenser
Determine
cause
and
correct.
Defective
run/start
capacitor,
overload,
or
start
relay
Determine
cause
and
replace.
Defective
thermostat
Replace
thermostat.
Faulty
condenser
fan
motor
or
capacitor
Replace
Restriction
in
refrigerant
system
Locate
restriction
and
remove
Compressor
operates
continuously
Dirty
air
filter
Replace
filter
Unit
undersized
for
load
Decrease
load
or
increase
unit
size.
Thermostat
set
too
low
Reset
thermostat.
Low
refrigerant
charge
Locate
leak,
repair,
and
recharge.
Leaking
valves
in
compressor
Replace
compressor
Air
in
system
Blow
refrigerant,
evacuate
system,
and
recharge.
Condenser
coil
dirty
or
restricted
Clean
coil
or
remove
restriction
Excessive
head
pressure
Dirty
air
filter
Replace
filter.
Dirty
condenser
coil
Clean
coil
Refrigerant
overcharged
Purge
excess
refrigerant.
Air
in
system
Blow
refrigerant,
evacuate
system,
and
recharge.
Condenser
air
restricted
or
air
short-cycling
Determine
cause
and
correct.
Head
pressure
too
low
Low
refrigerant
charge
Check
for
leaks,
repair,
and
recharge
Compressor
valves
leaking
Replace
compressor.
Restriction
in
liquid
tube
Remove
restriction
Excessive
suction
pressure
High
heat
load
Check
for
source
and
eliminate
Compressor
valves
leaking
Replace
compressor.
Refrigerant
overcharged
Purge
excess
refrigerant
Suction
pressure
too
low
Dirty
air
filter
Replace
filter.
Low
refrigerant
charge
Check
for
leaks,
repair,
and
recharge
Metering
device
or
low
side
restricted
Remove
source
of
restriction.
Insufficient
evaporator
airflow
Increase
air
quantity.
Check
filter
replace
if
necessary
Temperature
too
low
in
condi¬
tioned
area
Reset
thermostat.
Outdoor
ambient
below
55
F
Install
accessory
low-ambient
kit.
Field-installed
filter
drier
restricted
Replace.
23

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