Carrier 59TP6B User Manual (English)

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59TP6B

Two---Stag e Variable Speed ECM Mult ipo ise

Co ndensing Gas Furnace

Installation, Start---up, Ope ra ting and

Service and Maintenance Instructions

NOTE: Read the entire instruction manual before starting the installation.

SECTIONS

SAFETY CONSIDERATIONS 3.........................

INTRODUCTION 4...................................

CODES AND STANDARDS 5...........................

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 5...

ACCESSORIES 5.....................................

LOCATION 6........................................

AIR FOR COMBUSTION AND VENTILATION 9..........

CONDENSATE T RAP 12...............................

CONDENSATE DRAIN 16.............................

INSTALLATION 20...................................

AIR DUCTS 30.......................................

GAS PIPING 35......................................

ELECTRICAL CONNECTIONS 37.......................

VENTING 43........................................

START -- UP, ADJUSTMENT, AND SAFETY CHECK 66......

SERVICE AND MAINTENANCE PROCEDURES 77........

SEQUENCE OF OPERATION 85........................

PARTS REPLACEMENT GUIDE 91......................

TABLES

Loose Parts Bag Contents 4..............................

Minimum Clearances to Combustible Materials 4.............

Minimum Free Area Required 11.........................

Minimum Space Volumes 11.............................

Filter Size Information 23...............................

Opening Dimensions 23................................

Air Delivery CFM 31...................................

Maximum Capacity of Pipe 35...........................

Electrical Data 40......................................

Combustion--Air Vent Pipe, Fitting & Cement Material.. 45.....

Vent Termination Kit for Direct Vent (2--Pipe) Systems 46......

Hangar Spacing 53.....................................

Maximum Allowable Exposed Vent Lengths Insulation 56......

Maximum Equivalent Vent Length 57......................

Deductions from Maximum Equivalent Vent Length 57........

Altitude Derate Multiplier for U.S.A. 74....................

Blower Off Delay Setup Switch 74........................

Gas Rate 74..........................................

Orifice Size and Manifold Pressure 75.....................

Use of the AHRI Certified TM Mark indicates a

manufacturer’s participation in the program.

For verification of certification for individual

products, go to www.ahridirectory.org .

Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association,

Quincy, MA 02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position

of the NFPA or ANSI on the referenced subject, which is represented only by the standard in its entirety.

Stages	Two-stage
Blower Motor	Variable-speed
Energy Star Certified	Yes
Fuel Type	Natural gas
Heat Exchanger	Stainless Steel
Heating Capacity	40, 000 - 120, 000 BTUh
Warranty	10-year parts

Carrier 59TP6B User Manual

Table of Contents

Carrier 59TP6B Specifications

Summary

Installation, Start-up, Operating and Service and Maintenance Instructions

IMPORTANT

Required Notice for Massachusetts Installations

SAFETY CONSIDERATIONS

INTRODUCTION

Table 1 - Minimum Clearances to Combustible Materials for All Units

CODES AND STANDARDS

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

LOCATION

Multipoise Orientations

Garage Installation Safety Warnings

Prohibited Installation Configurations Warning

AIR FOR COMBUSTION AND VENTILATION

Indoor Combustion Air NFPA & AGA Standard and Known-Air-Infiltration Rate Methods

Standard Method

Table 3 - Minimum Free Area Required for Each Combustion Air Opening or Duct to Outdoors

CONDENSATE TRAP

CONDENSATE DRAIN CONNECTION

INSTALLATION

Return Air Connections

Platform Furnace Support

Filter Arrangement

Filter and Return Duct Sizing

Table 6 - Filter Media Pressure Drop (Clean) Versus Face Velocity- In. W.C. (Pa)

Table 7 - Air Filter Selection and Duct Sizing - In. (mm)

Table 8 - Opening Dimensions - In. (mm)

AIR DUCTS

General Requirements

Table 9 – Cooling⁴ and Heating Air Delivery - CFM (Bottom Return with Filter)

Table 9 - Cooling⁴ and Heating Air Delivery - CFM (Bottom Return with Filter) continued

GAS PIPING

ELECTRICAL CONNECTIONS

J-Box Installation

External Electrical Box on Furnace Casing

Power Cord Installation in Furnace J-Box

24-V Wiring

Table 11 - Electrical Data

NOTES FOR THERMOSTAT WIRING DIAGRAMS

VENTING

WARNING

Table 12 - Approved Combustion-Air and Vent Pipe, Fitting and Cement Materials (USA Installations)

Venting Systems

Table 13 - Vent Termination Kit for Direct Vent (2-pipe) Systems

Ventilated Combustion Air

Termination Requirements for the Provinces of Alberta and Saskatchewan

Configure the Furnace

NOTES FOR VENTING OPTIONS

Optional Installation of the Vent Pipe

Installing the Vent Termination

Roof Terminations

NOTE: Maximum Equivalent Vent Length (MEVL) includes standard and concentric vent termination and does NOT include elbows.

Table 16 - Maximum Equivalent Vent Length - Ft.

Venting System Length Calculations

START-UP, ADJUSTMENT, AND SAFETY CHECK

General

Adjustments

FIRE HAZARD

Check Inlet Gas Pressure

Adjust Manifold Pressure

Clocking the Meter

Adjust Blower Off Delay (Heat Mode)

Adjust Cooling Airflow – High-Speed and Low-Speed Cooling

Check Safety Controls

SERVICE

LED CODE

COMPONENT TEST

Table 18 - Altitude Derate Multiplier for USA

Table 19 - Blower Off Delay Setup Switch

Table 20 - Gas Rate (CU ft./hr)

Table 21 - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate (Continued)

SERVICE AND MAINTENANCE PROCEDURES

Care and Maintenance

Cleaning and/or Replacing Air Filter

WARNING

Fig. 68 - Burner Assembly

Cleaning Burners and Flame Sensor