Carrier 59TP6A User Manual (English)

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59TP6A

Two---Stag e Variable Speed ECM Mult ipo ise

Co ndensing Gas Furnace

Serie s 1

Installation, Start---up, Ope ra ting and

Service and Maintenance Instructions

NOTE: Read the entire instruction manual before starting the

installation.

SAFETY CONSIDERATIONS 3.........................

INTRODUCTION 4...................................

CODES AND STANDARDS 4...........................

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 4...

ACCESSORIES 5.....................................

LOCATION 5........................................

AIR FOR COMBUSTION AND VENTILATION 10.........

CONDENSATE TRAP 13...............................

Upflow 13........................................

Downflow 13.....................................

Horizontal 13......................................

CONDENSATE DRAIN 17.............................

INSTALLATION 20...................................

Upflow 20........................................

Downflow 20.....................................

Horizontal 21......................................

Filter Arrangement 21...............................

AIR DUCTS 30.......................................

Ductwork Acoustical Treatment 30.....................

GAS PIPING 34......................................

ELECTRICAL CONNECTIONS 35.......................

115--V Wiring 36...................................

J--Box Installation 36................................

24--V Wiring 36....................................

Accessories 37.....................................

Alternate Power Supplies 37..........................

VENTING 42........................................

Special Venting Requirements for Installations in Canada 42.

Materials 43.......................................

Venting Systems 43.................................

Locating Vent Termination 44.........................

Size the Vent and Combustion Air Pipes 45...............

Combustion Air and Vent Piping Insulation Guidelines 46...

Configure the Furnace 47............................

Installing the Vent Termination 48......................

Venting System Length Calculations 53.................

START--UP, ADJUSTMENT, AND SAFETY CHECK 65......

Select Setup Switch Positions 65........................

Prime Condensate Trap 65.............................

Purge Gas Lines 66...................................

Adjustments 67......................................

Check Safety Controls 69..............................

Checklist 70........................................

SERVICE AND MAINTENANCE PROCEDURES 76........

Cleaning Heat Exchangers 81...........................

SEQUENCE OF OPERATION 85........................

PARTS REPLACEMENT GUIDE 91......................

TABLES

Loose Parts Bag Contents 7..............................

Minimum Clearances to Combustible Materials 7.............

Minimum Free Area Required 12.........................

Minimum Space Volumes 12.............................

Filter Size Information 23...............................

Opening Dimensions 26................................

Air Delivery CFM 31...................................

Maximum Capacity of Pipe 35...........................

Electrical Data 38......................................

Vent Termination Kit for Direct Vent (2--Pipe) Systems 44......

Combustion--Air Vent Pipe, Fitting & Cement Material.. 51.....

Maximum Allowable Exposed Vent Lengths Insulation 51......

Maximum Equivalent Vent Length 52......................

Deductions from Maximum Equivalent Vent Length 52........

Altitude Derate Multiplier for U.S.A. 73....................

Blower Off Delay Setup Switch 73........................

Gas Rate 73..........................................

Orifice Size and Manifold Pressure 74.....................

CERTIFIED

Use of the AHRI Certified

Mark indicates a

manufacturer’s participation in the program. For

verification of certification for individual products,

go to www.ahridirectory.org.

Portions of the text and tables are reprinted from NFPA 54/ANSI

Z223.1--2012E, with permission of National Fire Protection

Association, Quincy, MA 02269 and American Gas Association,

Washington DC 20001. This reprinted material is not the complete

and official position of the NFPA or ANSI on the referenced

subject, which is represented only by the standard in its entirety.

Model	59TP6A
Type	Gas Furnace
Heating Capacity	40, 000-120, 000 BTU/h
Stages	Two-stage
Blower Type	Variable-speed
Ignition Type	Hot Surface Ignition
Fuel Type	Natural Gas
Warranty	Limited lifetime heat exchanger warranty, 10-year parts warranty

Carrier 59TP6A User Manual

Table of Contents

Other manuals for Carrier 59TP6A

Carrier 59TP6A Specifications

Summary

Installation, Start-up, Operating and Service and Maintenance Instructions

SAFETY CONSIDERATIONS

LOCATION

AIR FOR COMBUSTION AND VENTILATION

CONDENSATE TRAP

CONDENSATE DRAIN CONNECTION

GAS PIPING

ELECTRICAL CONNECTIONS

VENTING

START-UP, ADJUSTMENT, AND SAFETY CHECK

SERVICE AND MAINTENANCE PROCEDURES

SAFETY CONSIDERATIONS

CODES AND STANDARDS

LOCATION

WARNING

AIR FOR COMBUSTION AND VENTILATION

Indoor Combustion Air NFPA & AGA Standard and Known-Air-Infiltration Rate Methods

Table 3 - Minimum Free Area Required for Each Combustion Air Opening or Duct to Outdoors

Table 4 - Minimum Space Volumes for 100% Combustion, Ventilation and Dilution Air from Outdoors

CONDENSATE TRAP

INSTALLATION

Return Air Connections

Table 9 – Cooling4 and Heating Air Delivery - CFM (Bottom Returns with Filter)

Table 9 - Cooling4 and Heating Air Delivery - CFM (Bottom Return with Filter) (Con't)

GAS PIPING

ELECTRICAL CONNECTIONS

115-V Wiring

J-Box Installation

Table 11 - Electrical Data

Fig. 34 - Typical Two-Stage Field Wiring Diagram

Fig. 35 - Example of Variable Speed Furnace Control

Fig. 36 - Thermostat Wiring Diagrams

Special Venting Requirements for Installations in Canada

WARNING

Table 12 – Vent Termination Kit for Direct Vent (2-pipe) Systems

Ventilated Combustion Air Systems

Non-Direct Vent (1-pipe) System

Locating the Vent Termination

Direct Vent / 2-Pipe System

Non-Direct Vent / 1-Pipe System

Size the Vent and Combustion Air Pipes

Venting System Length Calculations

Configure the Furnace

Install the Vent and Combustion Air Pipes

Installing the Vent Pipe Adapter and Combustion Air Pipe Adapter

Installing the Vent Termination

Sidewall Terminations

Concentric Vent

2-Pipe and 1-Pipe Vent Termination

Table 13 - Approved Combustion-Air and Vent Pipe, Fitting and Cement Materials (USA Installations)

Table 14 - Maximum Allowable Vent Lengths Installation Ft. / M

Table 15 - Maximum Equivalent Vent Length - Ft. (M) 0 to 4500 Ft. (0 to 1370 M) Altitude

Table 16 - Deductions from Maximum Equivalent Vent Length - Ft. (M)

Table 17 - Maximum Equivalent Vent Length - Ft. (M) 4501 to 10,000 Ft. (1371 to 3048 M) Altitude

Fig. 46 - Direct Vent Termination Clearance

Fig. 47 - Ventilated Combustion Air and Non-Direct Vent Termination Clearance

Fig. 48 - Combustion Air and Vent Pipe Termination for Direct Vent (2-Pipe) System

Fig. 49 - Vent Pipe Termination for Non-Direct Vent and Ventilated Combustion Air System

Fig. 51 - Vent Terminations for Ventilated Combustion Air

START-UP, ADJUSTMENT, AND SAFETY CHECK

Adjustments

Check Inlet Gas Pressure

Adjust Temperature Rise

Adjust Blower Off Delay (Heat Mode)

Adjust Cooling Airflow – High-Speed and Low-Speed Cooling

Adjust Continuous Fan Airflow (and Low-Speed Cooling Airflow)

Component self-test

SERVICE

Furnace Setup Switch Description

Table 18 - Altitude Derate Multiplier for USA

Table 19 - Blower Off Delay Setup Switch

Table 20 - Gas Rate (CU ft./hr)

Table 21 - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate TWO-STAGE FURNACE

Table 21 - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate (Continued) TWO-STAGE FURNACE

SERVICE AND MAINTENANCE PROCEDURES