Carrier 59TP6C - User Manual

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Installation, Start-up, Operating and

Service and Maintenance Instructions

NOTE: Read the entire instruction manual before starting the installation.

TABLE OF CONTENTS

REQUIRED NOTICE FOR MASSACHUSETTS

INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table 1 – Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 2 – Minimum Clearances to Combustible Materials

for All Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Table 3 – Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-

DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8

Table 4 – Minimum Free Area Required for Each Combustion Air

Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Table 5 – Minimum Space Volumes for 100% Combustion, Ventila-

tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9

CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 13

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 6 – Opening Dimensions - in. (mm) . . . . . . . . . . . . . . . . . 18

FILTER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Table 7 – Filter Media Pressure Drop (Clean) Versus Airflow - in. w.c.

(Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Table 8 – Filter Media Pressure Drop (Clean) Versus Face Velocity-

in. w.c. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Table 9 – Air Filter Selection and Duct Sizing - In. (mm) . . . . . 21

Table 10 – Air Filter Located in Filter Cabinet . . . . . . . . . . . . . . 21

AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Table 11 – Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . 24

ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Table 12 – Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

INTELISENSE™ TECHNOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . 28

ACCESSORIES (See Fig. 37 and Fig. 38.) . . . . . . . . . . . . . . . . . . . 28

VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Table 13 – Vent Termination Kit for Direct Vent (2-pipe) Systems30

Table 14 – Approved Combustion-Air and Vent Pipe, Fitting and Ce-

ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Table 15 – Maximum Equivalent Vent Length - Ft. . . . . . . . . . . 40

Table 16 – Deductions from Maximum Equivalent Vent Length - Ft.

(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Table 17 – Maximum Allowable Exposed Vent Lengths in Uncondi-

tioned Space Insulation Table - Ft. . . . . . . . . . . . . . . . . . . . . . . . 44

Table 18 – Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

AIR DELIVERY - CFM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Table 19 – Air Delivery - CFM (with filter) . . . . . . . . . . . . . . . . 49

Table 20 – Default Airflow Settings . . . . . . . . . . . . . . . . . . . . . . 53

FURNACE CONTROL PROGRAMMING

AND NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Table 21 – System Status Display Codes . . . . . . . . . . . . . . . . . . 54

Table 22 – Main Menu Options. . . . . . . . . . . . . . . . . . . . . . . . . . 54

SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 56

Table 23 – Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Table 24 – Altitude Derate Multiplier for USA. . . . . . . . . . . . . . 60

Table 25 – Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 61

Table 26 – Orifice Size and Manifold Pressure (in. w.c.) for Gas Input

Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 64

ELECTRICAL CONTROLS AND WIRING . . . . . . . . . . . . . . . . . 64

CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

GAS FURNACE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 78

MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

To learn more about this appliance and installation via a mobile device,

go to https://carrier.hvacpartners.com/NFC or use the QR code below. To

access airflow tables or troubleshooting guide on your mobile device go

to mlctraining.com/training/techdocs/84/ or use the QR code below.

To learn more about InteliSense, go to Carrier.hvacpartners.com/InteliSense

or use the QR code below.

A230202

A200352

Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA

02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI

on the referenced subject, which is represented only by the standard in its entirety.

59TP6C

Two-Stage, Non-Communicating, Variable 25-Speed,

ECM Multipoise, Condensing Gas Furnace

with InteliSense™

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Carrier 59TP6C Specifications

General

Brand	Carrier
Model	59TP6C
Category	Furnace
Language	English

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Carrier 59TP6C - User Manual

Table of Contents

Summary

REQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONS

INTRODUCTION

Furnace Orientations

CODES AND STANDARDS

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

LOCATION

AIR FOR COMBUSTION AND VENTILATION

Introduction and Applications

Ventilated Combustion Air (U.S. Only)

Combustion Air Methods

CONDENSATE TRAP

Orientation Specifics

CONDENSATE DRAIN CONNECTION

Upflow;Downflow Orientation

Left Side Drain Connection

Horizontal Orientation Drain Connection

INSTALLATION

Upflow Installation

Supply Air Connections

Return Air Connections

Bottom Return Air Inlet

Side Return Air Inlet

Downflow Installation

Leveling Legs and Cooling Equipment Placement

FILTER ARRANGEMENT

AIR DUCTS

General Duct Requirements

Return Duct Sizing

Ductwork Acoustical Treatment

GAS PIPING

ELECTRICAL CONNECTIONS

115-V and 24-V Wiring

J-Box and External Box Installation

INTELISENSETM TECHNOLOGY

SAT Sensor, Accessories, and Thermostats

ACCESSORIES

VENTING

General Venting and Termination Location

Special Venting Requirements for Installations in Canada

Recommended Support for Vent Terminations

Venting Systems Types

Inside Corner Terminations

Locating the Vent Termination

Ventilation System Sizing and Materials

Combustion Air and Vent Piping Insulation

Installing the Vent Termination

Sidewall Terminations

Venting System Length Calculations

Examples and Guidelines

AIR DELIVERY - CFM

FURNACE CONTROL PROGRAMMING AND NAVIGATION

On-Board Control Method

NFC and App Method

Control Board Replacement

SERVICE LABEL

START-UP, ADJUSTMENT, AND SAFETY CHECK

General Start-Up Procedures

Check Safety Controls

SERVICE AND MAINTENANCE PROCEDURES

General Maintenance

Electrical Controls and Wiring

Retrieving Stored Fault Codes

CARE AND MAINTENANCE

Filter Maintenance

Blower and Motor Cleaning

Burner and Flame Sensor Cleaning

Igniter Servicing

Drainage System Cleaning

Heat Exchanger Cleaning

WINTERIZATION

SEQUENCE OF OPERATION

Two-Stage Heating Modes

Cooling Modes

Dehumidification and Fan Modes

Heat Pump Operation

Troubleshooting Overview

TROUBLESHOOTING GUIDE