Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53190045-01 Printed in U.S.A. Form 19XR,XRV-CLT-10SS Pg 198 12-16 Replaces: 19XR,XRV-CLT-9SS
© Carrier Corporation 2016
INDEX
Abbreviations and Explanations, 5
Accidental Start-Up (Prevent), 87
Adding Refrigerant, 93
Adjusting the Refrigerant Charge, 93
After Extended Shutdown, 88
After Limited Shutdown, 88
Alarm (Trip) Output Contacts, 54
Attach to Network Device Control, 62
Automatic Soft Stop Amps Threshold, 66
Auto. Restart After Power Failure, 55
BACnet Communication Option, 191-197
Bearings, 14
Before Initial Start-Up, 67-86
Capacity Override, 52
Carrier Comfort Network Interface, 72
Changing Oil Filter, 95
Charge Refrigerant Into Chiller, 84
Chilled Water Recycle Mode, 66
Chiller Control Module (CCM), 117
Chiller Dehydration, 71
Chiller Familiarization, 5-9
Chiller Information Nameplate, 5
Chiller Operating Condition (Check), 87
Chiller Tightness (Check), 67
Cold Weather Operation, 88
Compressor Bearing and Gear
Maintenance, 97
Compressor Bearing Temperature, 52
Condenser, 7
Condenser Freeze Prevention, 55
Condenser Pump Control, 54
Control Algorithms Checkout Procedure,
117
Control Panel, 7
Control Modules, 117
Control Test, 82, 117
Controls, 17-64
Cooler, 7
Default Screen Freeze, 51
Definitions (Controls), 17
Demand Limit Control Option, 56
Design Set Points, (Input), 74
Display Messages (Check), 99
Dry Run to Test Start-Up Sequence, 86
Economizer (option), 7
Equipment Required, 67
Evaporator Freeze Protection, 55
Extended Shutdown (Preparation for), 88
Factory-Mounted Starter or Variable
Frequency Drive,
7
Fast Power Source Transfer, 56
Function Loss Trip, 48
Guide Vane Linkage (Check), 94
Head Pressure Reference Output, 58
Heat Exchanger Tubes and Flow Devices
(Inspect), 97
High Altitude Locations, 84
High Discharge Temperature Control, 52
Hot Gas bypass Algorithm, 56
Ice Build Control, 61
ICVC Operation and Menus, 21
ICVC Parameter Index, 179-185
Initial Start-Up, 86-87
Initial Start-Up Checklist for 19XR,XRV
Hermetic Centrifugal Liquid Chiller,
CL-1 to CL-14
Inspect the Control Panel, 95
Instruct the Customer Operator, 87
Integrated Starter Module (ISM), 117
Introduction, 5
Job Data Required, 67
Kilowatt Output, 54
Lead/Lag Control, 59
Lead/Lag Wiring, 186, 187
Leak Rate, 94
Leak Test Chiller, 68
Local Occupied Schedule (Input), 74
Local Start-Up, 64
Lubrication Cycle, 12-15
Lubrication System (Check), 95
Maintenance Summary and Log Sheets,
188-190
Manual Guide Vane Operation, 88
Motor and Oil Cooling Cycle, 11,12
Motor-Compressor, 7
Motor Rotation (Check), 86
Notes on Module Operation, 117
Oil Changes, 96
Oil Charge, 73
Oil Cooler, 54
Oil Pressure and Compressor Stop
(Check), 86
Oil Reclaim Filter, 96
Oil Reclaim System, 14
Oil Specification, 96
Oil Sump Temperature and Pump Control,
52
Open Oil Circuit Valves, 67
Operating Instructions, 87-88
Operating the Optional Pumpout Unit, 90
Operator Duties, 87
Optional Pumpout Compressor Water
Piping (Check), 72
Optional Pumpout System Controls and
Compressor (Check), 84
Optional Pumpout System Maintenance,
98
Optional Storage Tank and Pumpout
System (Using the), 67
Ordering Replacement Chiller Parts, 98
Overview (Troubleshooting Guide), 99
Physical Data, 121
PIC II System Components, 17
PIC II System Functions, 43
Power Up the Controls and Check the Oil
Heater, 73
Prepare the Chiller for Start-Up, 87
Pressure Transducers (Check), 116
Pressure Transducers (Recalibrate), 98
Prevent Accidental Start-Up, 87
Pump and Fan Control, 48
Pumpout and Refrigerant Transfer
Procedures, 88-93
Rampdown, 52
Ramp Loading, 52
Refrigerant Filter, 96
Refrigerant Float System (Inspect), 96
Refrigerant Leak Detector, 54
Refrigerant Leak Testing, 93
Refrigerant Properties, 93
Refrigerant Tracer, 67
Refrigeration Cycle, 10,
Refrigeration Log, 88
Relief Valves (Check), 72
Relief Valves and Piping (Inspect), 96
Remote Reset of Alarms, 54
Remote Start/Stop Controls, 54
Repair the Leak, Retest, and
Apply Standing Vacuum Test, 94
Replacing Defective Processor Modules,
120
Running System (Check), 87
Safety and Operating Controls (Check
Monthly), 95
Safety Considerations, 1, 2
Safety Controls, 48
Safety Shutdown, 67
Scheduled Maintenance, 95-98
Service Configurations (Input), 74
Service Ontime, 95
Service Operation, 63
Shipping Packaging (Remove), 67
Shunt Trip (Option), 48
Shutdown Sequence, 66
Software Configuration, 74
Solid-State Starters, 120
Spare Safety Inputs and Spare
Temperature Inputs, 54
Standing Vacuum Test, 71
Starter (Check), 73
Starting Equipment, 15-17
Starting Equipment (Inspect), 98
Start-Up (Initial), 86-87
Start-Up/Shutdown/Recycle Sequence,
64-67
Start the Chiller, 87
Stop the Chiller, 88
Storage Vessel, 7
Surge Prevention Algorithm with VFD, 57
Surge Prevention - Constant Flow and
Variable Primary Flow (VPF), 56
Surge Protection (Fixed Speed Chillers), 57
Surge Protection (VFD Chiller), 58
System Components, 5
Temperature Sensors (Check), 99
Test After Service, Repair, or Major Leak,
94
Tighten All Gasketed Joints and Guide
Vane
Shaft Packing, 67
Tower Fan Relay Low and High, 55
Trim Refrigerant Charge, 95
Troubleshooting Guide, 99-178
Unit-Mounted Solid-State Starter, 15
Unit-Mounted VFD, 16
Unit-Mounted Wye-Delta Starter, 16
VFD Cooling Cycle, 12
VFD Field Set Up and Verification, 75
VFD Start-Up Speed Control, 58
Water/Brine Reset, 56
Water Leaks, 97
Water Piping (Inspect), 71
Water Treatment, 97
Weekly Maintenance, 95
Wiring (Inspect), 72
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