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Carrier AquaForce 30XQ0810 User Manual

Carrier AquaForce 30XQ0810
49 pages
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30XQ0330~1502 AIR COOLED HEAT PUMP CHILLERS
Refrigerant: HFC-134a
30XQ0330 to 1502
Installation, operation, maintenance
instructions

Table of Contents

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Carrier AquaForce 30XQ0810 Specifications

General IconGeneral
Model30XQ0810
CategoryChiller
RefrigerantR-134a
Power Supply400V/3Ph/50Hz
Compressor TypeScrew Compressor

Summary

1 - INTRODUCTION

1.1 - Installation Safety Considerations

Guidelines for safe installation of units, including personnel qualifications and handling.

1.3 - Maintenance Safety Considerations

Safety precautions for maintenance personnel, including qualifications and procedures.

1.4 - Repair Safety Considerations

Safety guidelines for repairing the unit, emphasizing compliance and qualified personnel.

2 - PRELIMINARY CHECKS

2.1 - Check Equipment Received

Procedure for inspecting the unit upon receipt for damage, missing parts, and correct model.

2.2 - Moving and Siting the Unit

Instructions on how to safely move and position the unit, considering lifting points and clearances.

5 - ELECTRICAL CONNECTION

5.1 - Power Supply

Requirements for power supply, voltage range, and phase imbalance for 30XQ units.

5.3 - Power Connection/Disconnect Switch

Details on power connection points, disconnect switches, and control box features.

5.4 - Recommended Wire Sections

Guidelines for selecting appropriate wire sizes for electrical connections based on unit current.

5.5 - Selection Table of Minimum and Maximum Wire Sections for Connection

Table specifying minimum and maximum wire sections for different 30XQ models.

7 - WATER CONNECTIONS

7.1 - Operating Precautions

Key precautions for connecting water circuits, including pipe forces and fluid quality.

7.3 - Flow Control

Ensuring evaporator flow switch and chilled water pump interlock are energized for proper operation.

8- MAJOR SYSTEM COMPONENTS AND OPERATION DATA

8.1 Direct-Drive Twin-Screw Compressor with Variable Capacity Slide Valve

Details on the twin-screw compressor, its capacity control, and components.

8.3 - High-Pressure Safety Switch

Details on high-pressure safety switches, their types, and reset procedures.

10 - STANDARD MAINTENANCE

10.2 - Level 2 Maintenance

More advanced maintenance requiring specific skills, including electrical and hydronic checks.

10.4 - Tightening Torques for the Main Electrical Connections

Table of tightening torques for main electrical connections, bus bars, and terminals.

10.5 - Tightening Torques for the Main Bolts and Screws

Torque values for tightening various screws and bolts used in the unit's construction.

10.8 - Compressor Maintenance

Maintenance procedures for the compressor, including oil separator and oil filter.

10.8.3 - Compressor Rotation Control

Ensuring correct compressor rotation direction and protection against reverse rotation.

10.9 - Precaution for Compressor Power Supply Bus Bar Connection

Precautions for connecting power supply bus bars to the control box.

11 – START-UP CHECK LIST FOR 30XQ HEAT PUMP CHILLERS

Preliminary Equipment Check

Checklist for initial equipment inspection, including shipping damage and installation status.

Unit Start-Up

Checklist items for unit start-up procedures, including oil heaters, valves, and voltage checks.

Check Cooler Water Loop

Checks for the cooler water loop, including volume, corrosion inhibitor, and freeze protection.

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