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Carrier AquaForce PUREtec 30XAV-ZE 401 User Manual

Carrier AquaForce PUREtec 30XAV-ZE 401
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Variable-Speed Air-Cooled Screw Chillers
AquaForce PUREtec with R1234ze (E)
30XAV-ZE 401-901
Nominal cooling capacity : 400-900 kW
50 Hz
Original document
INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS

Table of Contents

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Carrier AquaForce PUREtec 30XAV-ZE 401 Specifications

General IconGeneral
BrandCarrier
ModelAquaForce PUREtec 30XAV-ZE 401
CategoryChiller
LanguageEnglish

Summary

1 - INTRODUCTION

Installation Safety Considerations

Safety precautions for installing chillers in special locations, ensuring proper airflow and access.

Equipment Under Pressure

Information on storage, operating environment, and pressure vessel considerations.

Maintenance Safety

Guidelines for system maintenance, logbook requirements, and qualified personnel.

Repair Safety

Safety measures for repairing units, handling refrigerants, and preventing explosions.

2 - PRELIMINARY CHECKS

Equipment Receipt Verification

Checking unit condition, completeness, and comparing nameplate data with order details.

Unit Moving and Siting

Guidelines for safely moving and positioning the unit, considering clearances and support.

Unit Start-up Procedures

Procedures for initiating chiller operation, including pre-start checks and commissioning.

3 - DIMENSIONS AND CLEARANCES

Unit Dimensions and Clearances

Detailed dimensions and clearances for various 30XAV-ZE models and configurations.

Multiple Chiller Installation

Recommendations for installing multiple chillers to avoid warm air recycling.

Distance to Wall Requirements

Guidelines for maintaining adequate distance to walls for optimal unit operation.

4 - PHYSICAL AND ELECTRICAL DATA

Physical Data Overview

Table detailing physical specifications: sound, dimensions, weight, refrigerant charge, fans.

Electrical Data Overview

Table providing electrical specifications: voltage, current draw, power, short-circuit stability.

Compressor Electrical Data

Detailed electrical specs for each compressor model and their usage per circuit.

5 - ELECTRICAL CONNECTION

Power Supply and Wiring

Requirements for power supply, voltage imbalance, wire sections, and cable entry.

Connection/Disconnect Switch

Information on standard power connection points and disconnect switches.

Field Control Wiring

Precautions and guidance for field wiring of interface circuits and control signals.

Electric and Power Reserve

Information on power supply reserve and options for user control cabling.

6 - APPLICATION DATA

Operating Range and Water Flow

Chiller operating limits, min/max water flow, and pressure drop curves.

Variable Flow Evaporator

Explanation of variable evaporator flow and its system requirements.

System Minimum Water Volume

Guidance on calculating minimum required water volume for stable operation.

7 - WATER CONNECTIONS

Water Connection Precautions

Guidelines for designing and connecting water circuits, including filtering and fluid compatibility.

Victaulic Connections and Piping

Details on Victaulic connection sizes and piping limitations for hydronic modules.

Flow Detection and Freeze Protection

Information on flow switches, pump interlocks, freeze protection, and cavitation protection.

Evaporator Water Box Tightening

Procedure and torque specs for tightening evaporator water box bolts.

Master/Slave Operation

Configuration and operation of master/slave assemblies for controlling multiple chillers.

8 - UNIT WITH HYDRONIC KIT

Available Static Pressure

Graphs showing available static pressure for pumps versus flow rates.

NPSH Required and Flow Calculations

Graphs for required NPSH and guidance on flow/capacity calculations.

9 - MAJOR SYSTEM COMPONENTS AND OPERATION DATA

Compressor Components and Data

Details on compressors, oil filter, refrigerant, lubricant, and related components.

Pressure Vessels and Safety

Guidelines for pressure vessels, safety switches, condensers, and fans.

9 - MAJOR SYSTEM COMPONENTS AND OPERATION DATA

Expansion Valve, Moisture Indicator, Filter Drier, Sensors

Details on EXV, moisture indicator, filter drier, and system sensors.

Service Valves and Variable Frequency Drive

Information on optional service valves and the function of variable frequency drives.

10 - OPTIONS

Control Box and Protection Options

Options for control box protection, grilles, enclosure panels, and fuse configurations.

Freeze Protection and Control Options

Options for evaporator/hydronic freeze protection and master/slave operation.

Hydronic Module Options

Details on various hydronic module configurations (HP/LP, single/dual pump).

Communication and Control Options

Options for gateways, Energy Management Module, and Leak Detection.

Regulatory Compliance Options

Options for compliance with Swiss and Russian regulations.

Other Options

Options for insulation, low noise, anti-corrosion, electrical plug, expansion tank, and variable water flow.

11 - STANDARD MAINTENANCE

Maintenance Levels Overview

Description of five maintenance levels for HVAC units, emphasizing contract benefits.

Level 1 Maintenance (User)

Simple checks for users: oil traces, protective devices, alarms, filter cleanliness.

Level 2 Maintenance (Expert)

Expert maintenance: tightening connections, differential switches, box cleaning, fan replacement.

Level 3 (or higher) Maintenance

Advanced maintenance by manufacturer/agent: component replacement, refrigerant handling.

11 - STANDARD MAINTENANCE

Torque Specifications

Torque values for electrical connections, bolts, and screws.

Condenser Coil Maintenance

Recommendations for inspecting and cleaning condenser coils.

11 - STANDARD MAINTENANCE

Evaporator and Compressor Maintenance

Checks for evaporator, oil separator, oil filter, and compressor rotation.

Variable Frequency Drive Maintenance

Maintenance precautions for VFDs, including isolation and contacting service.

12 - INSTALLER COMMISSIONING CHECKLIST

Preliminary Information and Equipment Checks

Checklist for installer: preliminary info, equipment details, and shipping damage.

Installation Verification

Checklist for verifying unit installation, power supply, wiring, grounding, and connections.

Hydraulic Circuit Checks

Verification of chilled water pump operation, hydraulic circuit flushing, and strainer.

Unit Start-up Procedures

Pre-Start Checks

Checks for oil heaters, valves, leak checks, and voltage imbalance.

Evaporator Water Loop Checks

Checks for water loop volume, corrosion inhibitor, freeze protection, and strainer.

Pressure Drop Checks

Checking pressure drop across the cooler and comparing to performance data.

Alarm Reporting and Remarks

Instructions to report alarms and record special remarks during start-up.

Stabilized Temperatures and Pressures

Recording temperatures and pressures after the machine has stabilized.

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