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Carrier ASPAS1CCA007 User Manual

Carrier ASPAS1CCA007
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GENERAC
POWER SYSTEMS, INC.
R
R
Owner’s Manual
Air-cooled, Prepackaged
Automatic Standby Generators
Models:
ASPAS1CCA007 (6 kW NG, 7 kW LP)
ASPAS1CCA012 (12 kW NG, 12 kW LP)
ASPAS1CCA015 (13 kW NG, 15 kW LP)
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!!
DANGER
Not intended for use as Primary Power in place of utility or in
life-support applications.
!
!
L
I
S
T
E
D
C
U
S
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Carrier ASPAS1CCA007 Specifications

General IconGeneral
BrandCarrier
ModelASPAS1CCA007
CategoryInverter
LanguageEnglish

Summary

INTRODUCTION

Read This Manual Thoroughly

Emphasizes the importance of reading the entire manual before use.

Contents

Outlines the structure and topics covered in the manual.

Operation and Maintenance

Highlights the owner's responsibility for safe operation and upkeep.

How to Obtain Service

Provides guidance on contacting dealers for service and repairs.

SAFETY RULES

Important Safety Instructions

Crucial safety rules for installation, operation, and servicing of the generator.

General Hazards

Covers essential safety precautions for operating the generator, including exhaust and moving parts.

IMPORTANT SAFETY INSTRUCTIONS

Electrical Hazards

Details risks associated with high voltages and electrical shock prevention.

Fire Hazards

Provides guidelines for fire safety, including installation and extinguisher use.

Explosion Hazards

Warns about explosive fuel gases and necessary precautions.

Standards Index

Lists relevant industry standards for equipment installation.

Section 1 - General Information

1.1 Unpacking/Inspection

Instructions for inspecting the generator set and its enclosure upon delivery.

1.2 Protection Systems

Describes the built-in systems designed to protect the generator from damaging conditions.

1.3 NEC Requirement for Arc Fault Circuit Interruption Breaker for Bedrooms

Explains the National Electric Code requirement for AFCI breakers in dwelling unit bedrooms.

Section 1 - General Information

1.4 The Generator

Identifies key components and visual features of the 7 kW generator model.

Section 1 - General Information

1.5 Specifications

Provides detailed technical specifications for the generator models.

1.6 System Set LED

Explains the function of the System Set LED indicator on the control panel.

1.7 Fuel Requirements and Recommendations

Outlines requirements and recommendations for natural gas and LP fuel usage.

Section 1 - General Information

1.8 Fuel Consumption

Details fuel consumption rates for natural gas and LP vapor at different load levels.

1.9 Location

Provides guidance on selecting an appropriate outdoor location for generator installation.

1.9.1 Lifting the Generator

Instructions on how to safely lift and handle the generator unit.

1.9.2 Generator

Guidelines for installing the generator outdoors, considering air flow and environment.

1.9.3 Transfer Switch

Recommendations for installing the transfer switch indoors, ensuring protection.

Section 1 - General Information

1.10 Battery Installation

Step-by-step instructions for correctly installing the generator's battery.

1.11 The Battery

Safety precautions and handling guidelines for lead-acid batteries.

Section 2 – Operation

2.1 Break-in Procedure

Recommended procedure for the initial run-in and testing of the generator.

2.2 Using the Auto/Off/Manual Switch

Explains the operation of the AUTO/OFF/MANUAL switch for controlling the generator.

2.2.1 "Auto" Position

Describes the functionality of the AUTO position for automatic system operation.

2.2.2 "Off" Position

Details the function of the OFF position, which shuts down the engine and prevents automatic operation.

2.2.3 "Manual" Position

Explains how to use the MANUAL position to start the engine manually.

Section 2 – Operation

2.3 Automatic Transfer Operation

Steps to select and initiate automatic operation of the generator system.

2.3.1 12 VDC Accessory Outlet

Information on using the 12 VDC outlet for low-power accessories, with usage warnings.

2.3.2 120 VAC GFCI Outlet

Details the location and use of the external 120 VAC GFCI convenience outlet.

2.4 Sequence of Automatic Operation

Describes the step-by-step process the generator follows during automatic start-up and operation.

Section 2 – Operation

2.5 Manual Transfer Operation

Procedure for manually transferring power to the generator or utility source.

2.5.1 Transfer to Generator Power Source

Steps for manually starting the generator and transferring loads to standby power.

2.5.2 Transfer Back to Utility Power Source

Procedure for transferring loads back to utility power and shutting down the generator.

2.6 Setting the Exercise Timer

Instructions on how to set the exercise timer for periodic generator testing.

Section 2 – Operation

2.7 Protection Systems

Overview of the various protection systems that monitor and safeguard the generator.

2.7.1 Low Oil Pressure Switch

Explains the function of the low oil pressure switch for engine shutdown.

2.7.2 High Temperature Switch

Details the high temperature switch that initiates engine shutdown to prevent overheating.

2.7.3 Over Crank

Describes the over crank protection feature that prevents engine damage during starting attempts.

2.7.4 Over Speed

Explains the over speed protection that shuts down the generator if it exceeds a set limit.

Section 3 – Maintenance

3.1 Fuses

Information about the generator's fuses, their purpose, and replacement procedures.

3.2 Checking the Engine Oil Level

Step-by-step guide for checking and maintaining the engine oil level.

3.3 Changing the Engine Oil

Instructions for performing engine oil changes, including recommendations and procedures.

Section 3 – Maintenance

3.4 Changing the Oil Filter

Procedure for replacing the engine oil filter, including necessary steps.

3.5 Changing the Engine Air Cleaner

Guidance on how to clean or replace the engine air cleaner element.

3.6 Spark Plug(s)

Instructions for inspecting, cleaning, gapping, or replacing spark plugs.

Section 3 – Maintenance

3.7 Battery Maintenance

Procedures for inspecting and maintaining the generator's battery, including safety precautions.

3.8 Cooling System

Information on maintaining proper airflow for the generator's cooling system.

Section 3 – Maintenance

3.9 Corrosion Protection

Recommendations for protecting the generator enclosure from corrosion.

3.10 Attention After Submersion

Important steps to take if the generator has been submerged in water.

3.11 Out of Service Procedure

Steps for preparing the generator for extended storage and returning it to service.

Section 4 - Service Schedule

4.1 Service Schedule

A comprehensive schedule outlining required maintenance tasks and their frequencies.

Section 5 - Troubleshooting

5.1 Troubleshooting Guide

A guide to identify and correct common problems encountered with the generator.

Section 6 - Warranty

Carrier "Two Year" Limited Warranty for "Prepackaged Emergency Automatic Standby Generators"

Details the terms and conditions of the manufacturer's two-year limited warranty.

Section 6 - Warranty

California Emission Control Warranty Statement

Explains the specific warranty rights and obligations related to emission control systems in California.

Section 6 - Warranty

Emission Control System Warranty (ECS Warranty)

Outlines the warranty coverage for emission-related parts on the engine.

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