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Carrier Moduline 37HS Series User Manual

Carrier Moduline 37HS Series
32 pages
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Installation, Start-Up and Service Instructions
CONTENTS
Page
INTRODUCTION ...........................1
INSTALLATION ............................1
Unit Identification ..........................1
Installation Precautions ....................3
General ...................................3
Unit/Ceiling Coordination ...................8
Unit-to-Unit Connections ...................8
Unit Suspension ..........................8
Unit Installation ...........................8
T-BAR CEILING
TEGULAR CEILING
NONACCESSIBLE CEILINGS
Controls .................................15
GENERAL
CONTROL ARRANGEMENTS
OPERATING SEQUENCES
CONTROL INSTALLATION
AIRFLOW ADJUSTMENT
FUNCTIONAL CHECKOUT
START-UP ...............................28
Principles of Operation ....................28
Preliminary System Check .................29
Initial Start-Up ...........................29
SERVICE ................................29
Gaining Access to Control Area .............29
TROUBLESHOOTING ......................29
General .................................29
Checking for Obstruction ..................29
Checking for Leaks ......................29
To Check Duct Pressure ...................30
INTRODUCTION
Moduline® units are integral diffuser air terminals. They
are available with various control devices for constant vol-
ume and variable volume heating and cooling applications.
All units consist of a plenum, valve assembly and dif-
fuser. A typical unit is shown in Fig. 1. The plenum is ther-
mally and acoustically insulated and contains a distribution
baffle to provide well-distributed flow to the valve assembly.
Fig. 2 shows a cross section of a typical 37HS unit.
The valve assembly includes the bellows, which is in-
flated in proportion to the duct pressure to regulate airflow
to the space. The bellows is constructed of durable polyure-
thane. The assembly is connected at either end to
1
4
-in. OD
control tubing.
The diffuser assembly is available in a 2-slot, one- or 2-way
blow configuration. A 3-slot director diffuser is available for
use in cooling/heating applications.
The standard diffuser assembly is not removable. Control
access is made through a ceiling opening (e.g., a removable
ceiling tile) or nearby light fixture. The 37HS Moduline ter-
minal is also available with a removable diffuser for instal-
lation in nonaccessible ceilings.
INSTALLATION
Unit Identification
Units are factory-shipped one per
carton. Compare unit nameplate with model number nomen-
clature shown in Fig. 3 to be sure correct unit has been
received.
VALVE
ASSEMBLY
PLENUM
CENTER
DIFFUSER
SIDE DIFFUSERS
Fig. 1 Typical 37HS Moduline Air Terminal
Fig.2—Typical 37HS Moduline
Unit Cross Section
37HS
Moduline® Air Terminals
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 3
Tab 6a
PC 201 Catalog No. 533-710 Printed in U.S.A. Form 37HS-1SI Pg 1 3-91 Replaces: New
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Carrier Moduline 37HS Series Specifications

General IconGeneral
BrandCarrier
ModelModuline 37HS Series
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction to Moduline Air Terminals

Unit Identification

Identifies units by comparing nameplate with model number nomenclature for correct unit reception.

Installation Precautions

Guidelines for preventing construction debris entry and protecting diffusers during installation.

General Installation Guidelines

Covers unit and ceiling coordination, unit-to-unit connections, and unit suspension methods.

Unit Installation

Details installation procedures for T-bar, tegular, and nonaccessible ceilings.

Controls Installation

Covers general control arrangements, operating sequences, and control installation.

Start-Up Procedures

Outlines principles of operation, preliminary system check, and initial start-up steps.

Service and Troubleshooting

Explains how to gain access to controls and provides troubleshooting guidance for common issues.

Moduline Air Terminal Model Number Nomenclature

Unit Identification and Model Number Breakdown

Explains the model number nomenclature for 37HS units, detailing unit size, plenum, and diffuser types.

Installation Precautions and General Guidelines

Installation Precautions

Avoid debris entry, protect diffusers, do not operate fan without filters, and caution on stacking units.

General Installation for 37HS Units

Describes suitability for various ceiling types and installation options like single units or air series.

Standard Diffuser Lengths

Lists available diffuser lengths for different plenum sizes and diffuser types.

37HS2 Unit Dimensions and Diffuser Lengths

37HS2 Unit Dimensions

Provides dimensional data for 37HS2 units, including plenum size and connection details.

Standard Diffuser Lengths for 37HS2

Lists available diffuser lengths for 37HS2 units based on ceiling T-bar style and width.

37HS4 Unit Dimensions

Provides dimensional data for 37HS4 units, including plenum size and connection details.

Standard Diffuser Lengths for 37HS4

Lists available diffuser lengths for 37HS4 units based on ceiling T-bar style and width.

Optional Diffusers for 37HS1, HS2, and HS4 Models

Extruded Aluminum Diffuser Types

Illustrates 2-way blow, one-way blow, and 3-slot extruded aluminum diffusers.

Removable Diffuser Options

Shows steel and aluminum removable diffuser options for 37HS units.

Diffuser Lengths for 37HS1 and HS2

Details diffuser lengths for 37HS1 and HS2 based on ceiling T-bar style and width.

Diffuser Lengths for 37HS4

Details diffuser lengths for 37HS4 based on ceiling T-bar style and width.

Accessory Return-Air and Dummy Diffusers

Accessory Return-Air Diffusers

Lists available lengths for accessory return-air diffusers for 37HS1, HS2, and HS4 models.

Accessory Dummy Diffusers

Provides details and available lengths for accessory dummy diffusers for 37HS units.

Installation Accessories for 37HS Units

Adapter Caps and Diffuser Baffles

Lists adapter cap and diffuser baffle part numbers and quantities.

T-Bar Mounting Brackets

Details T-bar mounting brackets for 37HS1, HS2, and HS4 units, including tegular and T-bar types.

End Trim and Alignment Channels

Lists end trim pieces and alignment channels for continuous run and accessible ceilings.

Mounting Brackets for Return Air and Dummy Diffusers

Specifies mounting brackets for accessory return air and dummy diffusers.

Filler Trim Pieces and Tubing Packages

Lists filler trim pieces and various tubing packages for control systems.

Hanger Mounting Brackets

Details hanger mounting brackets used for wire-hung units in accessible ceilings.

Unit Installation and Suspension

Unit/Ceiling Coordination

Emphasizes coordinating unit installation with ceiling construction for optimal results.

Unit Suspension Methods

Explains unit suspension using T-bar supports and accessory hanger mounting brackets.

T-Bar Ceiling Installation Steps

Provides step-by-step instructions for installing 37HS units in T-bar ceilings.

T-Bar Mounting and Wire-Hung Installation

T-Bar Mounting Details

Illustrates T-bar mounting bracket details and locking wedges for secure installation.

Installation of Return-Air and Dummy Diffusers

Describes installation of accessory diffusers using mounting brackets.

Wire-Hung Installations

Details wire-hung installation, including using hanger wires and T-bar mounting brackets for alignment.

Continuous Run Installations

Explains continuous run installations using alignment channels and filler trim pieces.

Tegular (Recessed T-Bar) Ceiling Installation

Tegular Ceiling Description

Describes tegular ceiling construction and its advantages over standard T-bar ceilings.

37HS Terminal Installation in Tegular Ceilings

Details how 37HS terminals are installed in tegular ceilings, including cutting tiles and mounting brackets.

Tegular Ceiling Installation Details

Shows typical tegular ceiling installation, including T-bar runners, acoustical panels, and end trim.

Nonaccessible Ceiling Installation Procedures

Nonaccessible Ceilings Overview

Covers plaster and concealed spline ceilings requiring removable diffusers for access.

Plaster Ceiling Installation Details

Describes plaster ceiling installation, including hanger brackets, wire mesh, and plaster frames.

Installation in a Plaster Ceiling

Illustrates installation details for Moduline units in plaster ceilings with end trim.

Plaster Ceiling Opening Dimensions and Concealed Spline Ceilings

Plaster Ceiling Opening Dimensions

Provides dimensions for plaster ceiling openings for 37HS removable diffuser units.

Concealed Spline Ceiling Description

Explains concealed spline ceiling construction and its security features.

Moduline Integration in Concealed Spline Ceilings

Details how 37HS units integrate into concealed spline systems, noting removable diffusers and wire suspension.

Moduline Units Installed in Plaster Ceilings

Moduline Units in Plaster Ceiling Installation

Shows Moduline units installed in plaster ceilings with light fixtures and diffuser details.

Concealed Spline Ceiling Details

Illustrates cross-section and suspension details for concealed spline ceilings with 37HS terminals.

Typical Concealed Spline Ceiling Installation

Typical Concealed Spline Ceiling - Top View

Shows a top view of a concealed spline ceiling with 37HS units and associated components.

Typical Concealed Spline Ceiling - Bottom View

Shows a bottom view of a concealed spline ceiling with 37HS units, diffusers, and end trim.

Controls for Moduline Air Terminals

General Control System Overview

Explains system-powered controls for volume and temperature without external energy.

Control Arrangements

Lists available control combinations for 37HS Moduline air terminals and required packages.

Standard 37HS Control Arrangement

Shows the standard control arrangement for a 37HS unit, including diffuser thermostat and volume controller.

Variable Air Volume Control Installation

Illustrates the installation of variable air volume system-powered controls on a unit.

Master Units with Slave Units Control Configurations

Single Master Unit Installation

Shows a single master unit installation with controls installed and bellows connection capped.

Master Unit with One Slave

Illustrates a master unit connected to one slave unit via flex connection and tubing.

Master Unit with Three Slaves

Depicts a master unit connected to three slave units using 1/4-in. FR tubing connections.

Operating Sequences for Moduline Terminals

System Powered Cooling Operation

Explains how system-powered cooling works, including airflow adjustment and thermostat control.

System Powered Cooling With Warm-Up

Describes the warm-up sequence, influenced by space temperature and immersion switch.

System Powered Heating and Cooling

Details how 37HS provides heating and cooling with a changeover switch and thermostat.

37HS Control Combinations: Constant and Variable Volume Cooling

System Powered Constant Volume Cooling

Lists control packages and connection arrangements for constant volume cooling.

System Powered Variable Volume Cooling (Diffuser Thermostat)

Shows control packages and arrangements for variable volume cooling with a diffuser thermostat.

System Powered Variable Volume Cooling (Wall Thermostat)

Details control packages and arrangements for variable volume cooling with a wall thermostat.

37HS Control Combinations: Warm-Up, Heating & Cooling, Electric Warm-Up

System Powered Variable Volume Cooling Warm-Up Wall Thermostat

Control packages and arrangements for VAV cooling warm-up with a wall thermostat.

System Powered Variable Volume Heating & Cooling Changeover Wall Thermostat

Control packages and arrangements for VAV heating/cooling changeover with a wall thermostat.

System Powered Variable Volume Cooling Electric Warm-Up Wall Thermostat

Control packages and arrangements for VAV cooling with electric warm-up via wall thermostat.

37HS Control Combinations: Electric Changeover, Electric Interlock

System Powered Variable Volume Heating & Cooling Electric Changeover Wall Thermostat

Control packages and arrangements for VAV heating/cooling electric changeover.

System Powered Variable Volume Cooling Diffuser Thermostat Electric Interlock

Control packages and arrangements for VAV cooling with diffuser thermostat and electric interlock.

System Powered Variable Volume Heating Wall Thermostat

Control packages and arrangements for VAV heating with a wall thermostat.

37HS Control Combinations: Pneumatic Controls

System Powered Variable Volume Cooling Pneumatic Pilot Valve

Control packages and arrangements for VAV cooling using pneumatic pilot valves for heating/cooling.

System Powered Variable Volume Cooling Pneumatic Wall Thermostat

Control packages and arrangements for VAV cooling with pneumatic wall thermostats.

System Powered Variable Volume Cooling Diffuser Thermostat Pneumatic Warm-Up/Fire Switch

Control packages and arrangements for VAV cooling with diffuser thermostat and pneumatic switch.

Control Installation Procedures

Control Installation Overview

General guidance for installing controls before or after unit placement, referencing control packages.

Constant Volume Applications Control Installation

Step-by-step instructions for installing controls in constant volume applications.

Control Filter and Manifold Connections

Details on preparing and installing the control filter and manifold connections.

Constant Volume Control Installation Details

Constant Volume Control Installation Steps

Detailed steps for installing controls on constant volume units, including baffle and filter installation.

Shim Removal from Volume Controller

Instructions on removing the shim from the volume controller for proper installation.

Variable Air Volume Applications Control Installation

Steps for installing VAV control packages, including thermostat and aspirator connections.

37HS1 VAV Control Assembly and Interconnecting Tubing

37HS1 VAV Control Assembly Method

Describes the specific assembly method for 37HS1 VAV controls due to limited space.

Connecting Interconnecting Tubing

Details how to connect interconnecting tubing for master and slave units in air series.

Control Identification for 37HS Units

Variable Volume Control Packages

Lists VAV control packages, including components like volume controllers and diffusers.

Constant Volume Control Packages

Lists constant volume control packages, including diffuser baffles and filters.

System Powered Warm-Up and Changeover Controls

Identifies control packages for warm-up and changeover functions.

System Powered Wall-Mounted Thermostats

Lists part numbers and package numbers for various system-powered wall-mounted thermostats.

Electric Warm-Up/Changeover Valve

Provides package numbers for electric warm-up/changeover valves based on voltage.

Control Identification for Pneumatic and Electric Controls

Electric Interlock and Pneumatic Thermostats

Identifies control packages for electric interlock and pneumatic thermostats.

Pneumatic Pilot Valve and Warm-Up/Fire Switch

Lists control packages for pneumatic pilot valves and warm-up/fire switches.

Maximum Airflow Settings

Details maximum airflow settings for different unit sizes and lever positions.

Maximum Cfm Through Inlet Collar

Lists maximum CFM through the inlet collar for single or multiple units in an air series.

Maximum Number of Units in Air Series

Shows the maximum number of units that can be controlled by one controller in an air series.

Minimum and Maximum Airflow Adjustments

Maximum Airflow Adjustment

Explains how to set the maximum CFM lever on the volume controller for desired airflow.

Minimum Airflow (Cfm) Adjustment

Details how to set both design maximum and minimum CFM requirements for the controller.

Functional Checkout and Start-Up Principles

Functional Checkout Procedure

Steps to check control circuits for proper operation under specified conditions.

Principles of Operation

Explains how units operate normally, how bellows pressure affects closure, and effects of leaks/obstructions.

Constant Volume Operation

Describes how constant volume operation is achieved through pressure control and bellows inflation.

Troubleshooting Leaks and Obstructions

Preliminary System Check

Essential checks before starting system, including air handling apparatus and controls.

Checking for Obstruction

Procedure to identify obstructions by checking bellows pressure at various points.

Checking for Leaks

Methods to detect leaks in control circuits, bellows connections, and tubing using a Magnehelic gage.

Checking Duct Pressure and Unit Bellows

To Check Duct Pressure

Procedure to check duct pressure on master and slave units using a Magnehelic gage.

Checking Unit Bellows for Leaks

Visual guide on checking unit bellows for leaks using a Magnehelic gage and a metal "T".

Troubleshooting Chart for Room Conditions

Room Too Cold Troubleshooting

Identifies causes and corrective actions for room too cold symptoms like incorrect thermostat or volume settings.

Room Too Warm Troubleshooting

Identifies causes and corrective actions for room too warm symptoms like incorrect supply air temperature or duct pressure.

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