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Carrier NEOS 100S User Manual

Carrier NEOS 100S
68 pages
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Truck Refrigeration
OPERATION & SERVICE MANUAL
For The
Neos™ 100S
Truck Refrigeration Units
62-11848 Rev B

Table of Contents

Other manuals for Carrier NEOS 100S

Questions and Answers:

Carrier NEOS 100S Specifications

General IconGeneral
TypeSingle Door
Star Rating3 Star
ColorSilver
RefrigerantR600a
Capacity100 L

Summary

Safety Summary

General Safety Notices

General safety notices and recommended precautions for operation and maintenance.

First Aid Procedures

Immediate actions for refrigerant inhalation or skin/eye contact.

Operating Precautions

Safety guidelines for operating the refrigeration unit.

Maintenance Precautions

Safety measures to follow before and during maintenance.

Refrigerant Handling

Information on refrigerant properties, hazards, and safe handling practices.

Specific Warning and Caution Statements

Explanation of hazard labels and their consequences.

Unit Description

General Description

Overview of the Neos 100S unit and its main components.

System Controls and Components

Description of the microprocessor control system and its interfaces.

Unit Specifications

Detailed technical specifications for the unit.

Safety Devices

List of safety devices and their functions in protecting the system.

Refrigeration Circuit

Explanation of the cooling and heating/defrost cycles.

Operation Guide

Standby Mode

Procedures for safe operation when the unit is in standby.

Control System Overview

Details on the microprocessor and Cab Command interface.

Starting Up the Unit

Instructions for inspecting and starting the refrigeration unit.

Setpoint Adjustment

Procedure for adjusting the desired temperature setpoint.

Alarm Display and Codes

Information on interpreting alarm messages and codes.

Microprocessor Configuration

Procedure for configuring unit parameters.

Control Logic and Temperature Control

Sequence of Operation

General operating sequences for cooling, null, and heating modes.

Defrost Cycle

Explanation of the defrost cycle initiation and operation.

Service Procedures

Maintenance Schedule

Recommended scheduled maintenance intervals and categories.

Installing Manifold Gauge Set

Instructions for preparing and connecting a manifold gauge set.

Refrigerant Leak Checking

Procedure for checking the system for refrigerant leaks.

Evacuation and Dehydration

Steps for evacuating and dehydrating the refrigeration system.

Charging the Refrigeration System

Procedures for checking and installing refrigerant charge.

Filter-Drier Service

Checking and replacing the filter-drier.

Pressure Switch Service

Service for high and condenser pressure switches.

Valve Service

Service for hot gas, condenser pressure control, and quench valves.

Compressor Pressure Regulating Valve Adjustment

Procedure for adjusting the CPR valve.

Thermostatic Expansion Valve Service

Procedures for replacing and measuring superheat for TXV.

Troubleshooting Guide

Refrigeration Issues

Diagnosing common refrigeration problems like no cooling or insufficient cooling.

Heating and Defrost Malfunctions

Troubleshooting issues related to heating and defrost cycles.

Abnormal Pressure and Noise

Diagnosing problems related to abnormal system pressures or noises.

Control System Malfunctions

Troubleshooting issues with the Cab Command or microprocessor.

Air Flow Problems

Diagnosing issues with evaporator air flow or restrictions.

Expansion Valve Malfunctions

Troubleshooting issues related to the expansion valve.

Valve Operation Malfunctions

Troubleshooting issues with solenoid and control valves.

Wiring Diagrams

Introduction to Wiring Diagrams

Overview of the wiring diagrams section.

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