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Carrier VECTOR 6500 Service Manual

Carrier VECTOR 6500
330 pages
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Trailer & Rail Refrigeration
EVAPORATOR
CONDENSER
EVXV
RECEIVER
62--11389 Rev A Change 09/11
OPERATION & SERVICE
MANUAL
for
VECTOR 6500
Single--Temp Trailer and Rail
Refrigeration Units
With Advancet Microprocessor

Table of Contents

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Carrier VECTOR 6500 Specifications

General IconGeneral
BrandCarrier
ModelVECTOR 6500
CategoryRefrigerator
LanguageEnglish

Summary

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

General safety guidelines for unit operation and maintenance.

SPECIFIC WARNING AND CAUTION STATEMENTS

Detailed hazard warnings and precautions for safe operation.

SAFETY DECALS

Identification and explanation of safety labels on the unit.

UNIT DESCRIPTION

GENERAL DESCRIPTION

Overview of the Vector 6500 refrigeration unit's design and function.

CONDENSING SECTION

Description of the engine-generator drive package and associated components.

EVAPORATOR SECTION

Description of evaporator coil, fan, and related sensors.

SYSTEM OPERATING CONTROLS AND COMPONENTS

Details on the Advance microprocessor, display, and keypad controls.

SAFETY DEVICES

Explanation of system protection devices and their operation.

OPERATION

STARTING - ENGINE OPERATION

Procedure for starting the unit using the engine.

STARTING - STANDBY OPERATION

Procedure for starting the unit using standby power.

PRETRIP

Detailed steps for performing the unit's pre-operation test sequence.

START-STOP OPERATION

Explanation of the automatic engine cycling feature for efficiency.

VIEW ACTIVE ALARMS

Procedure for viewing currently active system alarms.

UNIT DATA

How to access and interpret system operating data.

INTELLISET

Explanation of pre-programmed product settings for optimized operation.

STOPPING UNIT

Procedure for safely shutting down the unit.

ENGINE/STANDBY/TEMPERATURE CONTROL

ENGINE/STANDBY OPERATION

Detailed explanation of unit operation modes.

TEMPERATURE CONTROL

How the system manages temperature based on sensor readings.

START-STOP OPERATION

Logic and parameters governing automatic shutdown and restart.

CONTINUOUS OPERATION

Logic and parameters for non-stop operation.

DEFROST

Procedures and modes for managing defrost cycles.

USER SELECTED OVERRIDE OPERATION

How users can modify operating parameters.

MICROPROCESSOR INTERFACE

INTERFACE METHODS

Overview of different ways to interact with the microprocessor.

TECHNICIAN INTERFACE

Procedures for accessing diagnostic and configuration modes.

PC CARDS

Information on using PC cards for software and data management.

MICROPROCESSOR REPLACEMENT & SETUP

Step-by-step guide for replacing and configuring the microprocessor.

ALARM TROUBLESHOOTING

INTRODUCTION

Guidance on using alarm lists and visual inspection for troubleshooting.

DRIVER / OPERATOR ALARMS

Troubleshooting steps for user-level alarms.

SHUTDOWN ALARMS

Troubleshooting steps for critical alarms that shut down the unit.

ELECTRICAL ALARMS

Troubleshooting steps for electrical system faults.

SENSOR ALARMS

Troubleshooting steps for sensor-related issues.

SERVICE

SCHEDULED MAINTENANCE

Recommended maintenance schedule for optimal unit performance.

PRE TRIP INSPECTION

Procedures for conducting pre-trip inspections.

ENGINE AND ENGINE RELATED SYSTEMS SERVICE

Procedures for servicing engine and related systems.

REFRIGERANT SYSTEM SERVICE

Procedures for servicing the refrigerant system.

COMPRESSOR AND UNLOADER SERVICE

Procedures for servicing the compressor and unloaders.

REFRIGERANT SYSTEM COMPONENT SERVICE

Service procedures for specific refrigerant system components.

WIRING

WIRING SCHEMATICS

Detailed wiring diagrams for the unit's electrical systems.

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